Ibice bya Aluminium CNC byahindutse ibice byingenzi mu nganda nyinshi bitewe nuburyo buhanitse kandi bworoshye, kandi iyi ngingo itanga isesengura ryuzuye ryibintu byingenzi n’agaciro gakoreshwa.

Ibice bya Aluminium CNC Niki?

Ibice bya Aluminium CNC ni ibice byakozwe neza na mashini igenzura mudasobwa (CNC) kubikorwa bya aluminium. Porogaramu yabanjirije porogaramu ikoresha ibikoresho byikora kugirango itange ishusho igoye ivuye muri aluminiyumu ikungahaye ku buryo burambuye kandi bunini mu bunini.
Gukomatanya imbaraga za aluminiyumu hamwe nubusobanuro buhanitse bwo gutunganya CNC byatumye abantu benshi bakoresha mu kirere, mu modoka, no mu bikoresho bya elegitoroniki. Byaba igice cyuzuye gisaba kwihanganira gukomeye cyangwa ibice byubaka bishaka uburemere, ubu buryo bwo gutunganya butanga umusaruro mwiza.

Ibyiza byingenzi bya Aluminium CNC Ibice

Byihuse Kumashini

Amavuta ya aluminiyumu afite umutekano muke kandi akorwa vuba kandi neza hamwe no gukuraho ibintu byinshi hamwe no kugenzura ibibazo bisigaye. Hamwe nibikoresho bya karbide hamwe na coolant igezweho, kurangiza hejuru nibyiza kandi gutunganya biroroshye.
Ubworoherane bwo gutunganya bugabanya ibiciro byumusaruro, kandi birashobora gushirwa kumusenyi kugirango birangire matte cyangwa bigashyirwa mubikorwa kugirango birusheho kwangirika kwangirika no guhora kugaragara kugirango uhuze ibyifuzo bitandukanye.

Imbaraga zikomeye zo kugereranya ibiro

Amavuta ya aluminiyumu ni make cyane kuruta ibyuma byinshi, bigatuma biba byiza muburyo bwo kugabanya ibiro. Imbaraga zingana za aluminiyumu yuzuye ni nkeya, ariko irashobora kwiyongera cyane binyuze mu kuvanga, kuvura ubushyuhe, no gukomera.
Amavuta menshi ya aluminiyumu afite imbaraga zidasanzwe zirenze 316L ibyuma bitagira umwanda, bigatuma biba uburyo buhendutse bwo gusimbuza titanium kubikoresho bikoresha uburemere bwibikoresho byo mu rwego rwo hejuru aho gukomera no kugabanya ibiro bisobanutse kandi ingengo yimari ikaba mike.

Guhitamo Byinshi bya Alloys nibintu byiza

Amavuta ya aluminiyumu akoreshwa nkibikoresho byiza byo mu rwego rwo hejuru kandi biraboneka murutonde icyenda rwamanota. Amavuta afite amanota asa murukurikirane rumwe afite ibintu bisa, nka 5082 na 5083 aluminium.
Amavuta atandukanye afite imbaraga zitandukanye, kurwanya ruswa no gukora imashini, bituma abajenjeri bahitamo ibishishwa bikwiye kumushinga wabo, bitanga ihinduka mugushushanya ibicuruzwa.

Kurwanya Ruswa Yinshi

Amavuta ya aluminiyumu afite aho ahurira cyane na ogisijeni, agakora igipimo cyinshi cya oxyde oxyde ifata hejuru kandi ikarinda kwangirika kwimbere, kandi ikisana ubwayo nyuma yo gushushanya.
Mu bihe byinshi, ntabwo hakenewe ubundi buryo bwo gusiga amarangi cyangwa kuvura hejuru, bigabanya cyane amafaranga yo gukora no kuyitaho. Anodizing hamwe nibindi bikorwa birashobora kongera imbaraga zo kurwanya ruswa kandi bikabera ibidukikije bikaze.

Umuyoboro mwinshi

Nubwo bitwara neza kurusha umuringa, aluminiyumu ikoreshwa cyane mubice byamashanyarazi kubera uburemere bwabyo nibiciro byigiciro. Ibice byingenzi nka busbars ninsinga za batiri mumirenge yimodoka n’amashanyarazi akenshi bikozwe muri aluminiyumu.
Ubwiza buhebuje bwumuriro butuma ihitamo ryambere kubice byo gukwirakwiza ubushyuhe. Ubushyuhe bwa Aluminium buvanze mubikoresho bya elegitoronike burashobora gusohora vuba ubushyuhe mubice kandi bigakora imikorere ihamye yibikoresho.

Isubirwamo

Amavuta ya aluminiyumu arashobora gukoreshwa cyane, hamwe na 75% yumusaruro wamateka uracyakoreshwa. Ingufu zikoreshwa mugutunganya ibintu ziri hasi cyane ugereranije no gukuramo aluminiyumu yambere, kandi irashobora gukoreshwa inshuro nyinshi idatakaje imikorere yibanze.
Iyi miterere yangiza ibidukikije ijyanye niterambere ryiterambere rirambye, bitagabanya gusa ikoreshwa ryumutungo n’umwanda, ahubwo binagabanya igiciro cyibikoresho fatizo ku nganda, bikamenya ko inyungu zunguka mubijyanye n’inyungu z’ibidukikije n’ubukungu.

6061 Aluminiyumu

6061 Aluminium Alloy ni ibikoresho byo guhitamo ibice byubatswe bitewe nimbaraga zayo, kurwanya ruswa no guhinduka.
Ikoreshwa cyane mubigize icyogajuru, ibikoresho byo mu nyanja, ibice by'imodoka nibindi bintu, ni kimwe mu byiciro bya aluminiyumu ikoreshwa cyane mu nganda, ibasha gukomeza imikorere ihamye munsi yimitwaro itoroshye kandi yangiza ibidukikije.

5052 Aluminiyumu

5052 Aluminium Alloy ifite uburyo buhebuje bwo gukora no gusudira, irashobora gutunganya ibintu bigoye bigoramye kandi byubatswe, kandi bifite uburyo bwo guteranya neza kandi bwizewe.
Irakwiriye ibikoresho byo murugo, ibyapa, ibice byo mu nyanja, nibindi. Birakwiriye cyane cyane kubicuruzwa bisaba gusudira no guterana kandi bifite imiterere igoye, urebye imbaraga zuburyo ndetse nuburyo bworoshye.

2024 Aluminiyumu

2024 Aluminium Alloy ifite imbaraga zo kurwanya umunaniro kandi ni ikintu cyibanze mu kirere cyo mu kirere, cyagenewe guhangana n'imitwaro ya cycle.
Ikoreshwa cyane mumababa yindege, fuselage nibindi bikoresho byingenzi byubaka, irashobora kurwanya umunaniro no kwaguka mugihe cyibibazo byinshi kugirango umutekano windege ube.

5083 Aluminiyumu

5083 Aluminium Alloy ikomatanya imbaraga nyinshi hamwe no kurwanya ruswa nziza, igenewe cyane cyane ibidukikije bikaze, hamwe nibikorwa byiza mubijyanye nubwubatsi bwa offshore.
Nibyiza kubikorwa byinyanja nko kubaka ubwato hamwe nibikoresho bya peteroli, irwanya isuri yinyanja ningaruka ziterwa nikirere cyinyanja kandi ikomeza umutekano muke.

7075 Aluminiyumu

7075 Aluminium Alloy izwiho imbaraga zidasanzwe kandi zirwanya ruswa, kandi izwi nka "aerospace grade" alloy, ni ibikoresho by'ibanze mu kirere no mu gisirikare.
Irakwiriye kubice bya misile, ibice byingenzi byubatswe byindege nibindi bintu bisabwa cyane kubushobozi bwo gutwara imizigo, kandi bikomeza imikorere ihamye mumaganya menshi hamwe nibidukikije byangirika.

NikiK.inds yaS.urfaceT.reatment CNCC.anP.rocess?

NkM.kubabara

Nkuko byakozwe gusa deburrs na chamfers kumpande zigice, hasigara imiterere isanzwe yubutaka bwigice cyakorewe hamwe nibimenyetso byerekana imashini hamwe nuduce duto.
Irakwiriye kubisabwa bidasaba urwego rwo hejuru rwo kugaragara, ariko byibanda kumikorere no kugenzura ibiciro, bitabaye ngombwa ko hongera kuvurwa hejuru, kugabanya umusaruro no kugabanya ibiciro.

UmusenyiT.reatment

Indege yo mu kirere ifite umuvuduko mwinshi itera ibirahuri cyangwa amasaro ya ceramic hejuru yikigice, bigakora imiterere imwe ya matte ihisha neza ubusembwa bwimashini.
Ntabwo yongerera gusa imiterere yimiterere yubuso, ahubwo inongera imyambarire yo kwambara, ikwiranye nibisabwa bisaba uburangare kandi bigakurikirana imiterere-yimiterere.

BrushedT.reatment

Kuvunika neza bitanga isura igezweho, yinganda kubice mukuzunguza hejuru yicyerekezo kimwe hamwe nicyuma cyicyuma, bigakora imiterere ibangikanye igaragara mumaso.
Ihisha ubusembwa buto kandi ikoreshwa cyane mubikoresho bya elegitoronike, inzu yo kubamo, imbere yimodoka, nibindi, ikomatanya ibyiciro n'amashusho.

AnodizingT.reatment

Amashanyarazi akora firime ya okiside hejuru yikigice, itezimbere cyane kurwanya ruswa, kandi irashobora gusiga irangi kugirango igere kumurongo wamabara menshi.
Ubuso bukomeye hamwe no kurwanya abrasion byongerewe imbaraga, kandi ibara ni rimwe kandi riramba. Nibikorwa bikoreshwa cyane muburyo bwo kuvura aluminiyumu, bikubiyemo inganda zitandukanye nka electronics, amamodoka, nubwubatsi.

IkarisoA.arunamaT.reatment

Ubuvuzi bwa Hardcoat anodizing bugizwe nigice kinini kandi gikomeye cya oxyde, irwanya cyane kwambara kuruta anodizing isanzwe kandi irashobora kurwanya ibyangiritse.
Ikoreshwa cyane cyane muburyo bwo kwambara cyane, nkibice byimuka byimashini, hejuru yibikoresho, ibice byindege, nibindi, kugirango ubuzima bwa serivisi bwibice mubidukikije bikaze.

ImyitwarireA.arunamaT.reatment

Byakozwe muburyo bwihariye bwo gukoresha ibikoresho bya elegitoronike, firime ya anodize irwanya ruswa kandi ikora amashanyarazi, ikarenga imipaka ya firime isanzwe.
Irakwiriye guhuza imiyoboro yumuzunguruko, ibikoresho bya elegitoronike nibindi bikoresho byayobora kugirango habeho ihererekanyabubasha ryibyuma byamashanyarazi mugihe cyo kurinda ruswa.

UVP.rinting

Ikoreshwa rya digitale ya digitale ya digitale, gukoresha ultraviolet yumucyo wihuse ukiza wino idasanzwe, kugirango ugere kumurongo-mwinshi, wohanze cyane.
Ibara ryiza, gufatana gukomeye, bikwiranye nuburyo bwihariye, gushushanya ibirango, bidafite ibishushanyo bigoye, bigabanya ibicuruzwa byiterambere, bizamura igishushanyo mbonera.

LaserM.arking

Laser beam etch ibirango bihoraho cyangwa ibishushanyo hejuru yibice, hamwe nibitandukaniro bihanitse kandi byuzuye, bitabangamiye imbaraga zimiterere yibice.
Irwanya cyane gukuramo no kwangirika, kandi iracyamenyekana neza nyuma yo kuyikoresha igihe kirekire. Irakoreshwa cyane mubihe byinganda nkibicuruzwa bikurikirana, kumenyekanisha ibicuruzwa no kuranga ibipimo.

Kuringaniza mu mucyo

Ahanini ikoreshwa mubikoresho bya pulasitike, binyuze muburyo budasanzwe kugirango ugere ku mucyo mwinshi, ubereye lensike yoroheje ya optique nibindi bicuruzwa.
Nuburyo bwiza cyane bwo kumenya ubwiza bwa optique-urwego rwo hejuru no kwemeza ko imikorere ya optique yibicuruzwa byujuje ubuziranenge, bishobora kuzamura byihuse itumanaho ryoroheje nubuso bwubuso.

Ubururu Bwijimye Bwijimye

Yoroshya ubuso bwa plastiki hamwe numwuka, ukuraho ibibyimba bito kandi bigatuma ubuso bugenda neza kandi bubonerana hamwe nubururu budasanzwe bwubururu.
Irakwiriye kubice bya pulasitike hamwe nibisabwa byihariye kugirango birangire hejuru no gukorera mu mucyo, nkibikoresho byo mu rwego rwo hejuru ibikoresho bya elegitoroniki hamwe nibikoresho bya optique, kugirango byongere ubwiza bwibicuruzwa.

IndorerwamoP.olishing

Binyuze muburyo bunononsoye bwo gusya hamwe no gukuramo buhoro buhoro, kugirango ubone ingaruka zindorerwamo zigaragaza cyane, ububobere bwo hejuru buri hasi cyane.
Ntabwo igira ingaruka zigaragara gusa, ahubwo inagabanya guterana hejuru, itezimbere abrasion hamwe no kurwanya ruswa, kandi irakwiriye kubice byo murwego rwohejuru byo gushushanya nibice byubukanishi.

Inama z'ingenzi

Amanika yibice bya anodize ahuye nabamanika ntibishobora kuba okiside kandi bizasiga ibimenyetso byera cyangwa ibyangiritse, ibyo bikaba aribyo biranga inzira.
Mugihe cyo gushushanya ibicuruzwa bya aluminiyumu ya anodize, umwobo ugomba kubikwa ahantu hadakorwa kugirango wirinde kugira ingaruka ku busugire bwibicuruzwa rusange.

Inama zingenzi zishushanya kubice bya mashini ya CNC

Gutegura ibice bya CNC byakozwe bisaba uburinganire hagati yimikorere nibikorwa. Igishushanyo kidakwiye kirashobora kuganisha kumwanya muremure, ibiciro biri hejuru, hamwe nubwiza budahuye. Amahame atanu yingenzi akurikira arashobora guhindura neza igisubizo cyibishushanyo mbonera kugirango umusaruro unoze kandi ubuziranenge bwibicuruzwa.

Inama 1 - Sobanura ubworoherane bukomeye gusa

Gushiraho kwihanganira gushyira mu gaciro nurufunguzo rwo kugenzura ibiciro no gukora neza. Kwihanganirana gukabije bizongera ibibazo byo gutunganya no kugiciro, kandi ntabwo ibintu byose bisaba ibisobanuro bihanitse.
Imashini nyinshi za CNC zifite ubunyangamugayo bwa mm 0.1 mm, kandi ibintu byingenzi gusa nko guhuza ibibanza no kubyara bores bigomba gushyirwaho kwihanganira cyane nka ± 0.02 mm, mugihe ibintu bitari ngombwa bigomba gushyirwaho mubwihangane rusange.
Kwemeza ibipimo nka ISO 2768 cyangwa ANSI Y14.5 byerekana kwihanganira bidasubirwaho kandi byerekana gusa ibisabwa byihariye birashobora koroshya itumanaho no kugabanya igihe cyo kugenzura nibiciro.

Inama 2 - Koroshya Igice cya Geometrie

Geometrie yoroshye niyo shingiro ryo gutunganya neza. Ibintu bigoye nkibyobo byimbitse, impande zimbere zimbere, hamwe nibisubirwamo byongera ingorane zo gukora nigiciro.
Gushushanya impande zimbere zimeze nkizengurutse impande zose, guhuza nubunini bwibikoresho bisanzwe, no gushyira imbere 2.5D cyangwa 3-axis yinshuti zishobora kugabanya kwambara, kugabanya igihe cyizunguruka, no kunoza imikorere yimashini.

Inama 3 - Komeza Uburebure bwurukuta rumwe

Ubunini bwurukuta rumwe nurufunguzo rwo kwemeza ubwiza bwibice. Ubunini bwurukuta ruto cyane cyangwa butaringaniye burashobora gutera kunyeganyega, guhindagurika, kutagira isura nziza nibindi bibazo.
Uburebure bwurukuta rwa 1.0-1.5 mm birasabwa kubice byicyuma na mm 2,2 kubice bya plastiki. Irinde impinduka zitunguranye mubyimbye byurukuta kandi ukoreshe ibishushanyo mbonera kugirango ugabanye imihangayiko.

Inama 4 - Ibishushanyo biranga ibikoresho

Kugera kubikoresho nibisabwa kugirango bikorwe neza. Ibiranga nkibinogo byimbitse hamwe nugufunga bifunze byongera umubare nigiciro cyibikoresho kandi bigira ingaruka kumashini.
Menya neza ko imfuruka y'imbere ya radiyo itari munsi ya 1.5 mm, uhindure igishushanyo mbonera cy'icyerekezo, ugabanye inshuro zo gufunga, kandi wemerere igikoresho kugera ahantu hose hakorerwa imashini neza kugirango umusaruro wiyongere kandi bihamye.

Nibihe bikorwa bisanzwe bya CNC ibice bito bya aluminium?

Inganda zitwara ibinyabiziga

CNC ibice bito bya aluminiyumu bikoreshwa cyane mubice byingenzi bya moteri yimodoka, kohereza, chassis, hamwe na sisitemu yo guhagarika.
Ibice byohereza hamwe nibice bya moteri bisaba kwihanganira byimazeyo kugirango hamenyekane neza, mugihe chassis nibice byahagaritswe bifashisha uburemere bwa aluminium alloy kugirango byongere ubukungu bwibikomoka kuri peteroli, bikagira uruhare runini mubikorwa byimodoka kugirango bizamure ubuziranenge.

Inganda zo mu kirere

Inganda zo mu kirere zisaba urwego rwo hejuru rwimikorere n’umutekano bivuye mu biyigize, kandi ibice bito bya CNC bya aluminiyumu ya aluminiyumu ni byo shingiro ry’ibanze bitewe n’imbaraga zabyo n’ibiro hamwe no kurwanya ruswa.
Ibice byingenzi nkuruhu rwa fuselage, ibice byubatswe byububiko, ibikoresho byo kuguruka, nibindi bikozwe muri CNC ikora neza cyane kugirango ibone ibintu bigoye, bishobora gukora neza mubidukikije bikabije byindege.

Inganda za elegitoroniki

Icyerekezo kigana miniaturizasiya no gukora cyane mubikoresho bya elegitoronike ni ugukenera CNC ibice bito bya aluminiyumu.
Ibishishwa bya aluminiyumu hamwe nubushyuhe bukoresha ubushyuhe bwumuriro kugirango bigabanye vuba ubushyuhe bwibikoresho bya elegitoroniki, kandi igishushanyo mbonera cyo gukwirakwiza ubushyuhe cyerekana uburyo bwo gukwirakwiza ubushyuhe kugirango ibikoresho bikore neza.

Inganda zubuvuzi

Ibikoresho byubuvuzi bifite ibyangombwa bisabwa kugirango bisobanuke neza, byiringirwa kandi biocompatibilité yibice, kandi CNC ntoya ya aluminiyumu ivanze irashobora guhinduka cyane.
Ibikoresho byo kubaga, ibikoresho byo gusuzuma, ibikoresho byatewe nibindi bicuruzwa, ibice bya aluminiyumu birashobora kuba byujuje ibyangombwa bisabwa, hamwe n’ibiremereye, birwanya ruswa, ku buryo bibereye ibikorwa by’ubuvuzi hamwe n’uburyo bwo kuboneza urubyaro.

Imashini zinganda

Mu rwego rwimashini zinganda, ibice bito bya aluminiyumu ya CNC nurufunguzo rwo gukora neza ibikoresho, kandi bikoreshwa cyane muri sisitemu ya convoyeur, ibikoresho byikora, imashini zipakira, nibindi.
Ibikoresho, ibiti, amazu n'ibindi bikoresho ni CNC ikozwe neza kandi neza kugirango ibashe guhuza neza ibice, kugabanya kwambara, no kunoza umusaruro w’inganda.

Imikorere isanzwe ya CNC Ibibazo bya Aluminium

Gukora aluminiyumu byakemuye ibibazo byinshi byuburyo bukoreshwa mubikorwa gakondo, ariko haracyari ingorane nyinshi zo gutunganya mubikorwa nyabyo.
Gukemura ibibazo: aluminiyumu yoroheje, ihindagurika, ariko bimwe bya aluminiyumu ivanze cyane, byoroshye kubyara chip ndende mugihe cyo kuyitunganya, byoroshye kuzenguruka igikoresho cyo gutema, ndetse bigatera no kwangiza igihangano, bikenewe guhuza neza nubunini bwibikoresho chip groove kugirango igenzure.
Igiciro kinini cyo gutunganya: Gukora aluminiyumu bisaba gukoresha ibikoresho byihariye byabigenewe, ibikoresho nigiciro cyo gushora ibikoresho ni byinshi.
Ubushyuhe bwo gukusanya ubushyuhe bwihishe: amashanyarazi ya aluminiyumu ni meza, byoroshye kubyara ubushyuhe bwinshi mu gihe cyo gutunganya, biganisha ku gushonga kw'ibikoresho, ibikoresho byo gushonga bifatanye hamwe no guhindura imikorere y'ibikorwa n'ibindi bibazo.
Gukora ibintu byo kunyeganyega: gutunganya aluminiyumu ifite umuvuduko mwinshi wo kugabanya, byoroshye kubyara imashini ihindagurika no kunyeganyega, biragoye kwemeza neza neza igikorwa cyakazi.
Guhindura byoroshye urupapuro rwakazi: Bitewe nuburyo bworoshye bwa aluminiyumu ubwayo, biroroshye guhinduka mugihe cyo gutunganya, kandi ntibishoboka kuzuza ibisabwa byumusaruro ugereranije nibice byuzuye.
Amakosa yo gushushanya agira ingaruka kumashini: Kwirengagiza ibipimo byokwihanganirana hamwe nibiranga ibintu bigarukira, gushushanya bitari ngombwa byubatswe bigoye, impande zegeranye zidahagije no kubaho kw'inguni zikarishye, gutegura inzira y'ibikoresho nibindi bibazo byo gushushanya bizongera ingorane zo gutunganya, kugabanya umusaruro no gukora neza nibice byarangiye.
Izi mbogamizi zirashobora kuneshwa no gufatanya ninzobere nka Retop Aluminium, ifite itsinda ryinzobere zinzobere zifite ubuhanga mu kugabanya ibibazo bijyanye no gutunganya aluminium kugirango ifashe ibigo gukora ibice bya aluminiyumu vuba kandi neza.
Izi mbogamizi kandi zigaragaza akamaro ko gukorana numufatanyabikorwa wuburambe mu gukora, cyane cyane mugihe utanga ibice bigoye cyangwa ibice bifite kwihanganira neza.

Umwanzuro

Ibice bya Aluminium CNC bifite umwanya wingenzi mubikorwa byinganda zigezweho bitewe nibyiza byiza byuzuye. Binyuze mu buryo bunoze bwo gutunganya no gutunganya ikoranabuhanga, birashobora guhaza neza ibyifuzo byo mu kirere bikenewe cyane mu kirere, mu gukora ibinyabiziga, ibikoresho bya elegitoroniki no mu zindi nzego, kandi bikoreshwa cyane mu bikoresho byose bisobanutse neza ndetse n’ibikoresho byo mu rwego rwo hejuru, bigahinduka imbaraga zingenzi mu kuzamura iterambere ry’inganda zigezweho.