Isitokhwe se-Aluminiyam engqukuva sisisiseko sezinto ezisetyenziswayo kuluhlu olubanzi lwezicelo kwintsimi yomatshini, kwaye ifanelekile kwiiprojekthi ezahlukeneyo zomatshini kwi-aerospace, izithuthi, kunye namashishini oomatshini ngokubanzi. Ukuchaneka kokukhethwa kwezinto eziphathekayo kuchaphazela ngokuthe ngqo umgangatho wokulungiswa komsebenzi, ukuvelisa kunye nokuzinza kwexesha elide.

Amabanga ahlukeneyo, ukucaciswa, ukusebenza kwenkqubo ye-aluminium ejikelezileyo yebha yahluke kakhulu, ukhetho olungaboniyo lwezixhobo ezityekele ekunxityweni kwesixhobo, i-workpiece scrap, ukungabikho kobomi benkonzo kunye neminye imiba. Eli nqaku lidibanisa ingqiqo yokukhethwa kwezinto zobuchwephesha, inkcazo eneenkcukacha zomatshini we-aluminium ojikelezayo webha epheleleyo yendlela yokhetho lwesayensi.
Yintoni iAluminium Round Stock

IsisekoDisiphelo kunyeCintsimbiCi-haracteristics

Isitokhwe se-aluminiyam engqukuva, eyaziwa ngokuba yi-aluminium engqukuva intonga, i-aluminium ejikelezileyo ye-billet, yiprofayili eyomeleleyo ye-aluminiyam ene-cross-section engqukuva, eyeyesiseko sezinto zokwenziwa kweshishini. Esi sixhobo sihluke kwiityhubhu ze-aluminium ezingenanto kunye ne-aluminium eyimilo, kunye neyunifomu kunye nesakhiwo esiqhelekileyo esiqhelekileyo, esifanelekileyo kuzo zonke iintlobo zeenkqubo zokusika kunye nokugoba.
Imivalo yeAluminiyam engqukuva esetyenziswa kushishino zizinto zonke ze-alloy, ukushiya iintsilelo zokuthungwa kwe-aluminiyam ecocekileyo ithambile kakhulu, zombini ilula, amandla aphezulu, ukumelana nokubola kunye nezinye iingenelo ezibanzi. Ngoluhlu olubanzi lweenkcazo kunye nobukhulu, banokuhlangabezana neemfuno zokwenziwa ngokwezifiso ezincinci kunye nemveliso enkulu yokuvelisa.

Inkqubo yeMveliso ePhambili

Inkqubo engundoqo yokuvelisa i-aluminium ejikelezayo ibha i-extrusion eshushu, apho i-aluminium billet ishushu kwiqondo lokushisa eliphezulu kwaye ikhutshwe kwi-billet ye-cylindrical eqhelekileyo ngoncedo lwe-high-pressure die. Emva kokubumba okusisiseko, kunokudityaniswa nokubanda-umzobo, ukusika okulungileyo, ukugaya okulungileyo kunye nezinye iinkqubo zokucutshungulwa.
Ngelo xesha, i-T6, i-T6511 kunye nezinye iinkqubo zonyango zokushisa zingasetyenziselwa ukulungelelanisa izinto eziphathekayo kunye nokucoca isakhiwo sengqolowa yangaphakathi, ukuphucula ngokufanelekileyo ukuchaneka kwe-dimensional kunye nokuzinza komatshini we-bar ejikelezayo, efanelekileyo kwiimeko zokuchaneka kwe-machining.

Kutheni kubalulekile ukukhetha izinto eziphathekayo kuMatshini

ICukuthethaPukusebenza kweDayinamsebenziAiiloyiViiarySngokubalulekileyo

Ukusebenza kokusika kweentlobo ezahlukeneyo ze-aluminium alloys ziyahlukahluka, kwaye kwinkqubo yokucoca i-CNC lathe kunye nomatshini wokugaya, kukho umehluko omkhulu kwimpembelelo yokususwa kwe-chip, isantya sokuvelisa ukushisa kunye nokufaneleka kwesixhobo. Injongo ngokubanzi, amandla aphezulu, ialloys ezithambileyo zineemeko ezahlukeneyo zokuguquguquka komatshini.
I-6061 i-alloy yokusika egudileyo, ukususwa kwetshiphu ecocekileyo, ilungele ukwenziwa komatshini ochanekileyo womthamo ophezulu; I-7075, i-2024 i-alloys ephezulu enobunzima obuphezulu, ukuveliswa kobushushu, ukunxitywa kwesixhobo, kufuneka kuhambelane neeparamitha ezikhethekileyo zokucwangcisa kunye nokupholisa.

Izinto eziphathekayoSunyuloAichaphazela iCintsimbiPukujikelezaPukusebenzaIabafundisi

Ukukhethwa kwezinto eziphathekayo kunokwandisa ngokufanelekileyo ubomi benkonzo yesixhobo, ukukhusela ukuchaneka kwe-dimensional ye-workpiece kunye nokugqiba umphezulu, ukunciphisa iziphene zokucubungula. Ukungaphumeleli ukukhetha izinto ezifanelekileyo kunokukhokelela kwi-deformation ye-workpiece, ukunyamezela okubi, umzobo womphezulu kunye nezinye iingxaki.
I-alloy efanelekileyo inokunyusa isantya sokusika kunye nokutya, ukunciphisa umjikelo womatshini kunye nokunciphisa iindleko zokuvelisa ngeqhekeza ngalinye. Ukukhethwa kwezinto ezingalunganga kunokunyusa ixesha lokunciphisa izixhobo kunye nokunciphisa kakhulu ukusebenza kakuhle kwemveliso.

IRelCost yePoorMi-aterialSunyulo

Kwisampulu yebhetshi encinci, iimpazamo zokukhetha izinto ziya kubangela inkunkuma yezinto eziphathekayo, ukuchithwa kwesampuli, ukwandisa umjikelo wophuhliso lweprojekthi. Kwimveliso enkulu yemizi-mveliso, ilahleko ebangelwa kukwahlukana kwentsebenzo iya kuqhubeka iqokelelana, icinezela yonke inzuzo yeprojekthi.
Ukusetyenziswa kakubi kwee-alloys eziqhelekileyo kwiimeko zokusebenza zamandla aphezulu kuya kubangela ubomi obunganeleyo benkonzo yomsebenzi ogqityiweyo, obangela ukuthengiswa emva kokuthengiswa kunye nemingcipheko yokhuseleko. Ii-alloys ezithambileyo ezisetyenziselwa ukuchaneka ngokuchanekileyo zilungele ukunyamezela okungalawulwayo, okuchaphazela ukusetyenziswa kwendibano yemveliso.

IsisekoGuidelines forMubuhlunguMi-aterialSunyulo

Kwiiprojekthi eziqhelekileyo eziqhelekileyo, i-6061-T6 i-alloy-purpose-purpose-purpose alloy ikhethwayo, kuthathelwa ingqalelo ukusebenza, iindleko kunye nokulungelelaniswa kokulungiswa. Amandla akhethekileyo aphezulu, iimfuno eziphezulu zokuchasana nokubola, kwaye emva koko kujoliswe ekutshintsheni ibakala elikhethekileyo le-alloy.
Ii-alloys ezingaqhelekanga kufuneka zivavanywe kwiibhetshi ezincinci ngaphambi kokucutshungulwa, zidibaniswe netafile yokusika ipharamitha yomthengisi ukuze kuphuculwe inkqubo. Ngexesha elifanayo, siqinisekisa amaxwebhu ewaranti yezinto eziphathekayo ukuze siqinisekise ukuba ukusebenza kwebhetshi yonke yezinto eziphathekayo kufana kwaye kuzinzile.

Khetha iAluminiyam eLungileyo

ICintsimbiSUkubaluleka kweAuloyiSunyulo

Iipropathi zoomatshini ze-aluminiyam ecocekileyo zibuthathaka kwaye azikwazi ukuhlangabezana neemfuno zamacandelo olwakhiwo lwemizi-mveliso. Imivalo ye-aluminiyam ye-industrial iphuculwe ngokongeza i-magnesium, i-silicon, ubhedu kunye nezinye izinto. Ukuqulunqwa kwe-alloy eyahlukeneyo kuhambelana neempawu ezihlukeneyo ezifana namandla, i-anti-corrosion kunye ne-welding.
Ukuhambelana ngokuchanekileyo kwamabakala e-alloy kuyisitshixo sokulinganisa iimpawu zomatshini we-workpiece, ukusetyenziswa kwendalo, iteknoloji yokucubungula kunye nohlahlo lwabiwo-mali lweprojekthi. Ukutenxa kukhetho kunokukhokelela ngokuthe ngqo ekungaphumeleli kwe-workpiece, ubunzima bokucubungula, ukugqithiswa kweendleko kunye nezinye iingxaki.

Eyona nto iphambiliAuloyiGrades kunyeAisiceloSiziganeko

I-6061-T6 iyona i-alloy ephambili yenjongo yoshishino ngokubanzi, kunye nokusebenza okulinganayo, okufanelekileyo kwiindawo zesakhiwo, iinxalenye zoomatshini, ukusetyenzwa okuqhelekileyo, ukuthengwa kwezinto ezifanelekileyo, ukubiza imali. I-7075 kunye ne-2024 zi-aviation-grade-high-power alloys, ezifanelekileyo kwiindawo ezichanekileyo zomthwalo ophezulu.
I-6063 igxile kwimbonakalo kunye nefuthe le-anodic oxidation, ilungele ukulungiswa kwe-aluminium yokuhlobisa; Amandla e-6082 angcono kune-6061, afanelekile kwisakhiwo esinzima kunye neemeko zokusebenza zaselwandle; I-3003, i-5052 i-corrosion resistance resistance, isetyenziswa kakhulu kwiikhemikhali kunye nezixhobo zokutya.

UkuKhetha i-alloy Iingqwalasela eziphambili

Ukuqala kufuneka kunikwe ukukhangela amandla kunye nokuqina kweemfuno ze-workpiece, ukukhetha i-alloys ephezulu kunye ne-anti-fatigue alloys kwiimeko eziguquguqukayo zomthwalo ophezulu, kunye nokubeka phambili ukusetyenziswa kwezixhobo eziphezulu zokugoba kunye neenkqubo zokubumba. Ngaphandle, iimeko zamanzi olwandle zijolise ekuhloleni ukuxhathisa ukubola kwezinto.
Kwangaxeshanye, kuthathelwa ingqalelo iteknoloji processing elandelayo, workpiece welding ekhethwayo 6061, 6082, precision cut priority 6061, 2024, kodwa kudityaniswe nohlahlo lwabiwo-mali, iimeko-njongo jikelele akuyomfuneko ukuba bakhethe ngokumfamekileyo high-isiphelo high-amandla alloys.

IngxubevangeSitheSunyuloPamafutha

I-alloys ye-aluminium eneendawo ezahlukeneyo zonyango lobushushu inomahluko omkhulu ekusebenzeni, i-T6 state inamandla aphezulu kwaye ifanele zonke iintlobo zezakhiwo ezithwala umthwalo, i-T6511 iye yagxininiswa kwaye yacutshungulwa ukwenzela ukuzinza okungcono kwe-dimensional kwaye ifanelekile kwi-workpieces echanekileyo.
I-O state i-annealed soft state, iplastiki, ifanelekile ukugoba, ukubunjwa, ayinakusetyenziselwa iimeko ezithwala umthwalo ophezulu. Ngokutsho kokulandelelana kokucubungula kunye neemfuno zokusebenza kwemveliso egqityiweyo, imeko yezinto eziphathekayo kufuneka ikhethwe ngokuchanekileyo.

Misela i-Diameter efunekayo kunye nokunyamezela

ICintsimbiRole kweDiameter kunyeTukunyamezela

I-diameter ye-aluminium bar ejikelezayo inquma ngokuthe ngqo umthamo wokuthwala umthwalo, ubunzima obupheleleyo kunye nesibonelelo somatshini we-workpiece. Ubungakanani obuncinci buya kubangela ukungonelanga kwamandla okwakhiwa, ngelixa ubungakanani obukhulu buya kubangela inkunkuma yezinto eziluhlaza kunye noomatshini obuninzi.
Ukunyamezelana kunciphisa ukutenxa okuvumelekileyo kobukhulu bezinto eziphathekayo, ukunyamezelana okukhululekileyo kufanelekile kwiindawo eziqhelekileyo zesakhiwo, kunye nokunyamezela okubukhali sisiseko sesiqinisekiso sokuhlanganisana okuchanekileyo, ukuthwala ukufaneleka, kunye nokuphazamiseka kokusebenza koqhagamshelwano.

Ibekwe emgangathweniDiameterSiinkcukacha kwiMumkhumbi

Imivalo yeAluminiyam engqukuva yahlulahlulwe yangakwimigangatho emibini emikhulu: i-imperial kunye ne-metric, egubungela imilinganiselo emincinci, ephakathi kunye nenkulu eqhelekileyo, kwaye iyafumaneka kwisitokhwe esaneleyo kwimarike ukuze ilingane neeprojekthi ezininzi zesiqhelo. Ubungakanani obusemgangathweni bunokunciphisa ngokufanelekileyo iindleko zokuthenga kunye nokwenza ngokwezifiso.
Idayimitha enkulu engaqhelekanga imivalo engqukuva ixhasa imveliso elungiselelweyo, kodwa umjikelo wokuthenga ude kwaye ixabiso leyunithi liphezulu. Ubungakanani obuqhelekileyo be-off-the-shelf bukhethwa kwiiprojekthi zesiqhelo, ngoko akukho mfuneko yokwenza ngokungaboniyo ubungakanani obungenamgangatho.

UkunyamezelanaSimigangatho yeDayinamsebenziProcesses

I-aluminiyam eyongeziweyo eqhelekileyo ejikelezileyo ibha inoluhlu olubanzi lonyamezelo lwe-dimensional kunye nokusebenza kweendleko ezibalaseleyo, ezilungele zonke iintlobo zamalungu amakhulu olwakhiwo kunye neeworkpieces zomatshini orhabaxa. Olu hlobo lwezinto eziphathekayo luninzi kakhulu njengoko lunokusetyenziswa kwiimeko eziqhelekileyo zomatshini ezingadingi ukudibanisa okuphezulu.
Imivalo engqukuva ye-aluminiyam eyenziwe ngomzobo obandayo kunye nenkqubo yokusila ecolekileyo inokuchaneka komgangatho ophezulu kakhulu kwaye inokufikelela kwimigangatho ye-micron echanekileyo yokuchaneka kwemigangatho. Ezi profayili zichaneke kakhulu zisetyenziswa ikakhulu ekufuneni iimeko ezichanekileyo ezinje ngokuchaneka kwe-shaft cores, ii-mounts ezithwalayo, kunye neenxalenye zendibano ezichanekileyo.

Iindlela zeAngokuchanekileyoDukuphelisaDiameterDukunyuselwa

I-diameter ye-theory ibalwa ngokudibanisa iiparitha zamandla omsebenzi, kwaye ubungakanani besiseko bunqunywe kunye nokhuseleko lwe-1.5 ukuya kwamaxesha ama-4 ukuqinisekisa ukuzinza komsebenzi womthwalo womsebenzi. Ngexesha elifanayo, isibonelelo sokusika esifanelekileyo sigcinwe.
Lungisa kakuhle ubungakanani ngokwendlela yokuhlanganisana, inkqubo yonyango lomphezulu, ulungelelwaniso lwemvume, imigangatho eyahlukeneyo yokuvumela ukuphazanyiswa, i-anodizing, inkqubo ye-welding nayo kufuneka igcine indawo yokutenxa ubungakanani kwangaphambili.

UbungakananiSunyuloPugqatsoSumgangatho

Ukukhethwa kwemathiriyeli kufuneka kulandele umgaqo woshishino “wokukhetha ezinkulu kunezincinci”, kunikwe ingqwalaselo ephambili ekusetyenzisweni komgangatho webhari ye-aluminiyam engqukuva enkulu kancinane kuneemfuno zemveliso egqityiweyo. Ngokugqiba kwinkcazo ekujoliswe kuyo, sinokuyiphepha ingxaki yezinto ezichithwayo kunye nokusebenza kwakhona okubangelwa ubungakanani obunganelanga ukusuka kumthombo.
Imizobo yokuthenga kunye namaxwebhu oodolo kufuneka abhalwe ngokuchanekileyo kunye neeparitha zobugcisa ezingundoqo ezifana nedayamitha yebha, ukunyamezela kwe-dimensional kunye nokuthe tye. Ukuba kuyimfuneko, cela iingxelo zokuhlolwa kwezinto ezivela kubaboneleli ukuqinisekisa ngokupheleleyo ukuchaneka kwezinto kunye nokuqinisekisa ukuthotyelwa ngokupheleleyo nemigangatho yokucubungula kunye nemveliso.

Qwalasela iiMpahla zoomatshini

IiPropati ezingundoqo zoomatshini

Amandla e-tensile amele uxinzelelo olubalulekileyo lokuqhekeka kwezinto, amandla esivuno amisela inqaku elibalulekileyo lokuguqulwa kwesigxina se-workpiece, eyona siseko esisisiseko sokukhethwa kwamacandelo esakhiwo, ehambelana ngqo nokhuseleko lwezixhobo zokusebenza.
Amandla okudinwa, ukuqina, ukunweba kuhambelana nokumelana ne-workpiece kwimithwalo ephindaphindayo, ukumelana nokunxiba, ukumelana nefuthe, ukusebenza okuguquguqukayo, i-high-frequency stress workpieces kufuneka igxininise ekuqinisekiseni ezi zalathisi.

UkuthelekisaMyemishiniPiimpahla zeMngaphakathiAiiloyi

I-6061-T6 ebanzi kunye nokusebenza okulinganayo, amandla, ukuqina, ukuxhathisa ukunxiba ukuhambelana nokusetyenzwa komatshini jikelele, yeyona nto ixabisa kakhulu i-alloy yenjongo yezixhobo ze-alloy, esebenzayo kuluhlu olubanzi lweemeko.
I-7075-T6 isondele kwintsimbi eqinile, kunye neenzuzo ezibalaseleyo ezilula, ezifanelekileyo kwi-aviation, iinxalenye zemoto eziphezulu kunye neemeko eziphezulu zomthwalo; I-2024-T3 inokumelana nokudinwa okugqwesileyo kwaye ilungele ukusebenza kwebhayisekile yeendawo zokuhambisa ezichanekileyo.

Impembelelo yeePropati zoomatshini kwiiProjekthi

I-alloys yamandla aphezulu inokunciphisa ubungakanani obupheleleyo be-workpiece, iqonde ukuyila okulula kwesixhobo, kwaye ngexesha elifanayo liqinisekisa ukhuseleko lomthwalo owenziweyo, ofanelekileyo kwimithintelo yendawo, iimfuno ezilula zommandla wezixhobo.
Ubunzima bezinto eziphathekayo budibaniswa nobunzima bokusika, ubunzima obuphezulu bukhawuleza ukulahlekelwa kwezixhobo zokusika, kwaye izinto eziphathekayo zithambile kwaye zilungele ukusika i-deformation. Izinto eziphathekayo ezinobunzima obunganelanga zixhomekeke ekuqhekekeni kunye nokulimala ngexesha lokugoba.

OomatshiniMi-aterialSunyuloSuyabulala

Kwinqanaba loyilo lwemveliso, ungasebenzisa isoftware yokulinganisa yobuchwephesha ukulinganisa iimeko zokwenyani zokusebenza kwendawo yokusebenza, edityaniswe nencwadi esemthethweni yeparameter yempahla ukujonga idatha echanekileyo yokusebenza. Ukuxhomekeka ekukhetheni iparameter esemgangathweni, lahla ngokupheleleyo ubumfama bokhetho lwezixhobo zemveli.
Iiprojekthi ezintsha zokucwangcisa zinokubeka phambili ukusetyenziswa kwe-6061 i-alloy isampuli yemveliso yovavanyo, ukuqinisekisa ukufaneleka kwesakhiwo semveliso kunye neemeko zokusebenza zangempela. Emva kokuqinisekisa iimfuno zokusetyenziswa, siya kuphucula umgangatho ophezulu we-alloy material ngokweemfuno, ukuze silungelelanise ngokuchanekileyo ukusebenza kwemveliso kunye neendleko ezipheleleyo zeprojekthi.

Vavanya ukuMachinability kunye neSurface Finish Requirements

UkusikaPukusebenza kweDayinamsebenziAiiloyi

I-6061, i-alloys ye-6082 inomsebenzi ogqwesileyo wokusika, ukususwa kwe-chip ecocekileyo, akulula ukunamathela kwi-mela, i-high-speed machining, akukho burr, akukho mzobo wocingo, ofanelekileyo kuzo zonke iintlobo ze-high-precision CNC machining scenarios.
I-7075, i-2024 yobunzima bokucubungula buphezulu, ukuveliswa kobushushu, ukugqoka izixhobo, kufuneka kulungiswe iiparitha zokusika; I-3003, i-5052 texture ithambile, kulula ukuyibamba, ifaneleke ngakumbi ukubunjwa kokubunjwa kunokusika ngokuchanekileyo.

Uhlengahlengiso lweWokpieceSubusoFinishLevel

Amalungu olwakhiwo oluqhelekileyo aneemfuno ezikhululekileyo zezalathisi zokurhabaxa komphezulu, kwaye inkqubo yokujika esemgangathweni inokuhlangabezana nemigangatho yosetyenziso olusisiseko. Akukho mfuneko yenkqubo yokugqiba eyongezelelweyo, enokuthi icinezele ngokufanelekileyo ixesha lokucubungula kunye nokulawula iindleko zokuvelisa ngokubanzi.
Ukuchaneka okuchanekileyo, ukuhonjiswa kwembonakalo kunye nokutywinwa kwezinto zokusebenza zinemigangatho engqongqo yokugqiba umphezulu. Kuyimfuneko ukukhulisa umphumo ongaphezulu ngokuguqula kakuhle, ukugaya, ukupholisa kunye nezinye iinkqubo ezicokisekileyo, kunye nokuqinisekisa umgangatho wemveliso egqityiweyo nge-high-precision aluminium round bar ekrwada.

Iindlela zokuIphuculaPukujikeleza kunyeSubusoQimeko

Ngokweempawu zezinto ezihlukeneyo ze-aluminium alloys, ukufanisa uhlobo lwesixhobo esikhethekileyo kunye neeparitha zenkqubo yokusika. Ukunciphisa ngokufanelekileyo izinga lokutya kwinqanaba lokugqiba, unciphise ukunyakaza kwezixhobo zokusika, kwaye ngokukhawuleza uphucule ukulingana kwendawo yokusebenza.
Ukwahlula ngokufanelekileyo iinkqubo zokurhabaxa kunye nokugqiba, kwaye ugcine isibonelelo somgangatho wenzululwazi wokusika. Lungiselela isicwangciso sokusetyenzwa kwangaphambili ngokudibanisa iinkqubo ezilandelayo zonyango lomphezulu ezifana ne-anodizing kunye nokutshiza ukuqinisekisa ukuchaneka komda kunye nokubonakala kwemveliso egqityiweyo.

UmatshiniPukusebenza kunyeCostBialanceSisicwangciso

Sibeka phambili kwi-6061 i-aluminium alloy kunye nokusebenza okugqwesileyo kokusika kwiiprojekthi zesiqhelo zomatshini, sixhomekeke kwiimpawu zayo ezigudileyo zokunciphisa izixhobo kunye nokucinezela ngokufanelekileyo iiyure zomatshini kunye neendleko zemveliso. Xa kuthelekiswa nomgangatho ophezulu kunye ne-alloys enzima kumatshini, ineenzuzo ezininzi ngokubhekiselele ekusebenzeni kweendleko ezibanzi kunye nokulungelelaniswa komhlaba.
Ngeemeko zokusetyenzwa komcwecwe ochanekileyo ophezulu kakhulu, unokwenza ngokuthe ngqo ukuthengwa kwebha ye-aluminiyam echanekileyo yomhlaba. Ukuxhomekeka ekunyamezelweni okuphezulu kokuchaneka kwezinto eziluhlaza, inkqubo yokugqiba isibini inokulungiswa kakhulu, ilula ngokufanelekileyo inkqubo yokuvelisa kunye nokuqonda ulawulo olufanelekileyo lweendleko zeprojekthi iyonke.

Qwalasela iMeko yokusiNgqongileyo kunye neSicelo

EyothusayoEimo engqongileyoAdaptiveSunyuloPirogram

Ityuwa yokutshiza, amanzi olwandle kunye nezinye iimeko zaselwandle ziyingozi kakhulu, zidinga ukusebenzisa i-5052, i-6061 kunye nezinye i-alloys ezichasene ne-corrosion, ukuphepha i-2024 kunye nezinye ii-alloys zobhedu eziphezulu, kunye nokukhusela i-anodized xa kuyimfuneko.
Iimeko zokusebenza ezivulekileyo zangaphandle zinokuthembela kwi-6061, i-6082 yendalo ye-oxide ye-corrosion, i-acid yekhemikhali kunye ne-alkali yendawo ephambili kwi-3003, i-5052 i-alloy, ngokutshiza, ukugquma ukomeleza ukhuseleko.

Impembelelo yeTi-emperatureWukwenzaCiimekoMi-aterialSunyulo

I-aluminium alloy inobunzulu obuphezulu bobushushu obuphantsi, i-low-temperature bume ayiyi kwenzeka phantsi kokusilela kwe-brittle crack, isakhiwo sezinto eziphathekayo sihlala sizinzile. Olu phawu lwenza ukuba lusebenze ngokuthe ngqo ekuqhutyweni kwazo zonke iintlobo zezixhobo zokushisa okuphantsi, ngaphandle kwesidingo sokutshintsha izinto ezikhethekileyo.
Iimeko zokusebenza eziqhubekayo zobushushu obuphezulu ziya kuthi ngokuthe ngcembe zibe buthathaka amandla esakhiwo kunye nokuzinza kwee-alloys ze-aluminium, eziya kukhokelela ngokulula kwi-deformation kunye nokuthotywa kokusebenza kwezinto zokusebenza. Kwiimeko zokusebenza zobushushu obuphezulu, kuyafuneka ukuba ukhethe iialloyi ze-aluminiyam kunye nokusebenza okuzinzileyo kokumelana nobushushu, lawula ngokungqongqo ubushushu obuqhubekayo besixhobo, kwaye uphephe ukuguqulwa kwe-workpiece, ukusilela, kunye nezinye iingxaki zokusilela kumthombo.

IsitshixoPamafutha eMi-aterialSunyulo lweDayinamsebenziIamashishini

Izakhiwo zokwakha zifuna ukuchasana kwemozulu ephezulu kunye namandla okwakhiwa, i-6061 kunye ne-6082 i-aluminium alloys inomsebenzi ozinzile kwaye ifanelekile kuzo zonke iintlobo zangaphandle kunye neemeko zesakhiwo esithwala umthwalo. I-Aviation kunye neendawo zeemoto zijolise kumandla aphezulu kunye neempawu ezikhaphukhaphu, i-7075, i-2024 i-alloys ye-aviation grade grade zezona zinto zikhethwayo zokulungiswa kokuchaneka okuphezulu.
Ukutya kunye nezixhobo zonyango kukhuseleko eziphathekayo, kulula ukucoca iimfuno ezingqongqo, 3003, 5052 aluminiyam ingxubevange non-netyhefu ukukhuselwa kokusingqongileyo, ukumelana umhlwa, ngokuthobela ngokupheleleyo imigangatho yezempilo ishishini. Amacandelo okutshatyalaliswa kobushushu be-elektroniki agxininise kwi-conductivity ye-thermal, i-6061, i-6063 i-coefficient ye-aluminiyam ye-thermal conductivity igqwesileyo, inokulungelelaniswa ngokupheleleyo kwiindidi ezahlukeneyo zamacandelo okutshatyalaliswa kobushushu ukusetyenzwa kunye neemfuno zokusebenzisa.

Ixesha elidePukhuselo kunyeSinkonzoLifeOukuzaliseka

Ngokusebenzisa i-anodizing enzima, ukugquma umgubo kunye nezinye iinkqubo zonyango lwe-aluminiyam ejikelezileyo inokomeleza kakhulu ukuxhathisa ukunxiba, ukuxhathisa ukubola kunye nokumelana nokuguga kwe-UV yemveliso egqityiweyo, enokuthi ilungelelaniswe ngokufanelekileyo kwiindidi ezahlukeneyo zeemeko zokusebenza ezintsonkothileyo nezingqwabalala.
Xa iiprofayili ze-aluminiyam zixutywe ngeentsimbi ezingafaniyo, unyango lwe-insulation isolation luyafuneka ukuthintela iingxaki zokubola kwe-electrochemical. Ngokucocwa okuqhelekileyo kunye nolawulo lokugcinwa, ukuguga kwezinto eziphathekayo kunokulibaziseka ukuya kwinqanaba eliphezulu, ukwandisa kakhulu ubomi benkonzo yonke yomsebenzi.

Sebenza kunye noMboneleli weAluminiyam othembekileyo

Iinqobo ezisemgangathweni zoMboneleli woMgangatho

Umthengisi we-aluminium oqeqeshiweyo nothembekileyo unokulawula ngokungqongqo umgangatho webhetshi ukuqinisekisa ukuba ukwakheka kwezinto, ukuchaneka komda kunye neepropathi zoomatshini zebhetshi nganye ye-aluminiyam engqukuva yebha ifana kakhulu. Oku kunqanda ngokufanelekileyo i-anomalies yokucubungula kunye neziphene zemveliso ezigqityiweyo ezibangelwa umgangatho wezinto ezingalinganiyo, kwaye iqinisekisa imveliso egudileyo.
Ababoneleli abakumgangatho ophezulu banokubonelela ngenkxaso yobuchwephesha yobugcisa obubodwa, idityaniswe neemeko ezahlukeneyo zokusetyenzwa kunye neemfuno zemveliso, ukudibanisa ngokuchanekileyo inkqubo efanelekileyo yokukhetha izinto ze-aluminium ezijikelezayo. Ngexesha elifanayo, banamandla okubonelela ngokuzinzile kwaye balawula ngokungqongqo umjikelo wokuhanjiswa ukuze kupheliswe imingcipheko yokuncipha kweprojekthi kunye nokulibaziseka kweshedyuli.

UndoqoCriteria forSumxhasiSunyulo

Ababoneleli be-aluminium abathembekileyo banenkqubo yesitokhwe egqibeleleyo, egubungela onke amabanga kunye neenkcukacha ze-aluminium ezijikelezayo, ezinokuguquguquka ngokuguquguqukayo kwiimfuno zokuthenga ezihlukeneyo ezifana nesampuli kunye nokuvavanya, ukuveliswa kovavanyo lwebhetshi encinci, kunye nemveliso yobuninzi obukhulu.
Ababoneleli abaqhelekileyo banokubonelela ngesiqinisekiso esipheleleyo sefektri kunye nengxelo yovavanyo olugunyazisiweyo, ukuxhasa inkqubo yokulawula umgangatho oqolileyo. Gxininisa ngokuthe tye, ukunyamezelwa komphezulu kunye nomgangatho womphezulu we-aluminiyam imivalo engqukuva ukuphumeza ukulandeleka kunye nokuqinisekiswa komgangatho wemathiriyeli.

Ixabiso-longeziweSiinkonzo kunyeCukusebenzaAizinto eziluncedo

Ababoneleli be-aluminium abanokwethenjelwa banokunikezela ngeenkonzo zokucutshungulwa ezinzulu ezifana nokusika-ubude, ukuchithwa, ukufakwa kwe-encapsulation yokukhusela, njl., Okunciphisa ngokufanelekileyo iinkqubo zesibini zokucutshungulwa kwamashishini kunye nokuphucula kakhulu ukuveliswa kwemveliso kunye nokusebenza kakuhle.
Ixhotyiswe ngeqela letekhnoloji yesicelo sobuchwephesha, inokubonelela ngezisombululo zokukhetha izinto ezicwangcisiweyo kunye nesikhokelo sokuphucula inkqubo yeemeko ezinzima zokusebenza kunye neemfuno ezikhethekileyo zokucwangcisa, ukunceda abathengi ukuba basombulule ngokufanelekileyo iingxaki ezahlukeneyo zemveliso.

IluncedoTips yeCukusebenza kunyeAukucimaPiyawa

Inkqubo yokuthengwa kwempahla kufuneka ilumke ukuchonga izixhobo ze-aluminiyam ezijikelezayo eziphantsi kwexabiso lemarike eliphantsi, ixabiso eliphantsi le-aluminiyam yexabiso eliphantsi lihlala likhona kwizinto ezingcolileyo, ukunyamezelana, iziphene zomhlaba kunye nezinye iingxaki ezifihliweyo zomgangatho, eziya kuzisa iingozi ezinkulu ezifihliweyo ekuqhutyweni nasekuveliseni.
Intsebenziswano yokuqala kunye nomthengisi uyacetyiswa ukuba asebenzise imowudi yokuthengwa kwesampula encinci, uvavanyo olubanzi lwentsebenzo ye-aluminium kunye nomgangatho jikelele. Emva kokuba iisampulu zovavanyo zihlangabezane nomgangatho, emva koko ziqhube ukuthengwa kwevolumu enkulu, enokuthi iphephe ngokufanelekileyo ingozi yokuthengwa kwezinto ezifana nokuchithwa kwezinto kunye nokulahlekelwa kweprojekthi.

Iimpazamo eziqhelekileyo Xa ukhetha i-Aluminiyam Round Stock

Ukukhetha okungaboniyo kweBanga le-Alloy

Uninzi lwabasebenzi bokuthenga kunye noyilo bakhetha amanqanaba e-alloy ngokuthe ngqo kwisiseko samandla ezinto eziphathekayo okanye ixabiso leyunithi, ukungahoywa kweyona ndlela yokusetyenziswa kwezinto zokusebenza. Ukusetyenziswa kwe-alloy ye-aluminiyam yokuqina okuphezulu kunye nokunganyangeki kwe-corrosion kwindawo yangaphandle kunye ne-marine ye-spray yetyuwa kunokwenzeka kakhulu kubangele ukubola okukhawulezayo kunye nokusilela kokuguga kwamacandelo.
Ukuba i-alloy ye-aluminium ethambileyo yamandla aphantsi isetyenziswe ngokungaboniyo kwisakhiwo somthwalo ophezulu, i-workpiece ixhomekeke kwi-deformation okanye i-fracture phantsi koxinzelelo lwexesha elide. Ukucinezela nje ixabiso lezinto eziphathekayo kunye nokuthatha ixabiso eliphantsi njengoko umgaqo wokhetho ongundoqo uya kunciphisa kakhulu uzinzo kunye nobomi benkonzo yonke yemveliso egqityiweyo.

UkungahoyiMubuhlunguAizibonelelo kunyeTukunyamezelaSimigangatho

Abanye abaqeqeshi ngokuthe ngqo ngokuhambelana nobukhulu bokugqibela bokuthengwa kwemveliso egqityiweyo ye-aluminium bar ejikelezayo, abazange bagcine isibonelelo sokusika esifanelekileyo, ukugqiba okulandelayo akukwazi ukulungisa impazamo yobungakanani. Le mpazamo inokubangela ukuba i-batch yonke yezinto eziluhlaza ikhutshwe, ekhokelela ngokuthe ngqo ekusebenzeni kwakhona kweprojekthi, ukulibaziseka kweshedyuli kunye nokulahlekelwa kwezinto eziphathekayo.
Abasebenzi abaninzi abakhethiweyo bezinto eziphathekayo baxhomekeke ekudibaniseni imigangatho yokunyamezela kwe-aluminium extruded bar ejikelezayo kunye ne-aluminium epholileyo epholileyo, kwaye ukuchaneka kwezinto ezithengiweyo azihambelani neemfuno zokucubungula. Oku kunokubangela i-jams yendibano ye-workpiece, ukungalingani kwesikhewu esifanelekileyo kunye nezinye iingxaki, kuchaphazela ngokunzulu ukuchaneka kokudityaniswa kwezixhobo kunye nokusebenza kakuhle kwendibano.

Ungayihoyi iAeyenyaniWukwenzaCiimeko kunyeEkwezendaloFabadlali

Uninzi lwabasebenzi lubhekiselele kuphela kwiimeko eziqhelekileyo zokusebenza zangaphakathi, ukungahoywa kwesitshizi setyuwa, ubushushu obuphezulu, ukufuma okuphezulu, ukusasazeka kwemitha ye-ultraviolet kunye nezinye izinto ezinzima kunye nobunzima bokusingqongileyo. Emva kokuba i-workpiece ifakwe kwiimeko ezizodwa zokusebenza, kulula kakhulu ukuguga ngokukhawuleza, ukungaphumeleli kokuhlwa kunye nezinye iintlobo zeengxaki zomgangatho.
Nangona ibakala elikhethiweyo le-aluminium alloy lifanelekile ngokupheleleyo kwiimeko zokusebenza, ukungabikho kokuxhasa inkqubo yonyango yokukhusela indawo kuya kunciphisa kakhulu umjikelo wenkonzo yomsebenzi. Akuchaphazeli nje kuphela ukuzinza kokusebenza kwezixhobo, kodwa ukwandise iindleko ezifihliweyo zokugcinwa kunye nokutshintshwa.

Khetha iWlungileMi-aterialHyityaTunyangoSithe

I-aluminiyamu yesimo esithambileyo esine-anealed esetyenziswa kwisakhiwo esithwele amandla aphezulu, i-workpiece ilula kakhulu ukuthwala i-deformation yeplastiki, ukuwa kwesakhiwo. Ngokuchasene noko, ukusetyenziswa kobunzima obuphezulu be-T6 i-aluminium enzima yokugoba kunye nenkqubo yokubumba, ubunzima bezinto eziphathekayo akwanele, amathuba okuqhekeka, ukuphuka kunye nezinye iziphene zokulungisa.
Uninzi lwabasebenzi bathambekele ekubhidaniseni i-T6, i-T6511 kunye nezinye iimeko zokophuka kobushushu, ukungahoywa kwendima ephambili yenkqubo yokunciphisa uxinzelelo. Oku kuya kukhokelela kwi-workpiece echanekileyo ukusetyenzwa emva kokuvela kokutshintsha kobungakanani, iingxaki ze-deformation warping, ukunciphisa kakhulu ukusebenza kwexesha elide le-workpiece dimensional stability kunye nokuthembeka.

UngatshatangaLowPirayisiAs iSunyuloCriteria

Ukuthenga ngobumfama bexabiso eliphantsi le-aluminiyam ejikelezayo ibha, kukho ngokubanzi ukusasazwa okungalinganiyo kweenkozo zangaphakathi, ukutenxa okuthe tye kudlula umgangatho kunye neminye imiba yomgangatho. Olu hlobo lwezinto lulula kakhulu ukubangela zonke iintlobo zokusilela kwimveliso ngexesha lokucubungula, nto leyo ekhokelela ngokuthe ngqo ekunyukeni okukhulu kwinqanaba lokwenqaba imveliso.
Uninzi lwexabiso eliphantsi, i-aluminium enexabiso eliphantsi ayinazo iingxelo zokuhlola umgangatho osesikweni kunye nezatifikethi zesiqinisekiso, kwaye ukusetyenziswa kwayo kwizixhobo zokusebenza ezingundoqo kuya kubeka iingozi ezinkulu zokhuseleko lwezixhobo.
Ukulungiswa kweempazamo okulandelayo, ukutshintshwa kwesixhobo somsebenzi endaweni yeendleko ezibanzi, eziphezulu kakhulu kunokongiwa kwexabiso lokuthenga kwangaphambili.

Ukungahoywa kweMyemishiniPiiaramitha kunyeSafetyFabadlali

Inxalenye yabasebenzi isekelwe kuphela kumava adlulileyo ekukhetheni izixhobo, ayizange iqinisekise ngokungqongqo amandla okuqina, amandla emveliso, amandla okudinwa kunye nezinye iiparameters ezingundoqo zomatshini, kwaye ayizange imise ukhuseleko olufanelekileyo ngokwemiqathango yamandla, ukwandisa kakhulu ukuphuka komthwalo we-workpiece, umngcipheko wokungaphumeleli kwesakhiwo.
Xa ukhetha izinto eziphathekayo, kulula ukungayinaki ilahleko eqhubekayo eziswa ngokulayishwa kwe-cyclic, kwaye i-parameter yamandla okukhathala kwezinto ayigxininisi kwireferensi. Emva kokusebenza kwexesha elide lokubuyisela izixhobo, i-workpiece iya kuvelisa iintanda ezifihliweyo ezinzima ukuzibona ngeso lenyama, okuya kuthi ekugqibeleni kubangele ukusilela kwezixhobo kunye nokuchaphazela ukhuseleko lwemveliso.

Ukuqukumbela

Aluminiyam umjikelo bar ukhetho lwenzululwazi ngundoqo yeprojekthi machining ukuphucula umgangatho kunye nokunciphisa iindleko, imfuneko ibakala ingxubevange olunzulu, iimpawu mechanical, tolerances dimensional, processing technology kunye ingqwalasela multi-dimensional ukusetyenziswa kokusingqongileyo. Gwema zonke iintlobo zokungaqondi kakuhle ukukhetha izinto, kwaye ufanise ngokuchanekileyo iimfuno zezinto eziphathekayo.Ngexesha elifanayo ukufaka ababoneleli be-aluminium rhoqo, ukuqinisekisa umgangatho ozinzileyo wezinto eziphathekayo, kungekhona nje ukuphucula ukuchaneka kwe-workpiece machining kunye nobomi benkonzo, kodwa nokulawula ngokufanelekileyo ilahleko yemveliso, ukuncedisa iiprojekthi zokufika ngokufanelekileyo, ukusebenza kwexesha elide.