A cikin samar da bayanan martaba na aluminum, kayan aiki shine mabuɗin don ingancin samfurin, ingancin samarwa da farashi. Ƙaƙƙarfan ƙira na iya inganta daidaito, inganci da rage raguwa; akasin haka, zai haifar da matsaloli masu inganci, tabarbarewar samarwa da hauhawar farashi. Labari mai zuwa zai bincika ilimin ƙirar bayanan martaba na aluminum daga bangarori daban-daban kuma ya ba da jagora mai amfani.

Menene Ƙarfin Bayanan Aluminum?

Aluminumextrusionmtsohon kayan aiki ne na musamman na samarwa, ta hanyar zafin jiki mai girma da matsa lamba za a fitar da shi a cikin wani yanki na giciye na siffar ingot aluminum, girman samfuran aluminum. Ba wai kawai yana buƙatar daidaitaccen tsari, daidaito da buƙatun aikin samfur ba, amma kuma yana buƙatar yin aiki tare da extruder, na'urar kashewa, yankan kayan aiki da tsarin kula da zafin jiki don gane ci gaba da samarwa daga albarkatun ƙasa zuwa ƙãre samfurin.

Wadannankyawon tsayuwa an yi su da ƙarfi, abrasion-resistant da high-zazzabi-resistant kayan, wanda zai iya jure har zuwa 15,000 ton na matsa lamba da kuma 600 ℃ high zafin jiki a lokacin extrusion tsari don tabbatar da girma daidaito da kuma surface gama na profiles. Babban tsarinsa ya ƙunshi sassa uku: gabam, bayafarantin karfe da kumam hannun riga. Ana amfani da shi sosai a fagage da yawa kamar bangon labule na gine-gine, sassan motoci, radiators na lantarki, da dai sauransu, kuma yana iya samar da bayanan martaba na aluminum na musamman dalla-dalla, irin su m, m, da siffa, da dai sauransu, wanda yake da sassauƙa da inganci.

Nau'o'in Ƙirƙirar Bayanan Bayanan Aluminum

According to the structural characteristics of molding profiles, aluminum profile molds are mainly divided into three major categories, and all types of molds differ significantly in design and application scenarios.

MMolds

Ana amfani dashi don samar da bayanan martaba ba tare da rufaffiyar cavities ba, kamar sanduna masu ƙarfi, kusurwoyi da tashoshi. Dangane da bambance-bambancen tsarin, ana iya raba shi zuwa:

Flat-fuskaMolds: saman dam ne lebur, giciye-sashe na profile dam ramukan suna daidai daidai, kuma an kafa ingot kai tsaye ta hanyarm ramuka, wanda yake da sauƙi a cikin tsari da ƙananan farashi;

AljihuMolds: Ƙarshen gaba yana sanye da rami dan kadan ya fi girma fiye da nisa na bayanin martaba, wanda zai iya gane walda da fusion na ingots na aluminum da kuma tallafawa ci gaba da extrusion;

Mai ciyarwaMolds: An sanye shi da farantin karfe mai zaman kanta (wanda kuma aka sani da farantin walda), wanda zai iya sarrafa kwandon bayanan martaba, watsar da kwararar aluminium, guje wa hulɗa kai tsaye tsakanin ingot dam surface, da rage lalacewa da tsagewa.

HotonMtsofaffi

Ana amfani da su don samar da bayanan martaba tare da rufaffiyar rufaffiyar ɗaya ko fiye, irin su tubes rectangular, Multi-cavity T-slots, da dai sauransu. Wadannan gyare-gyare yawanci suna da nau'i mai yawa, wanda ya ƙunshi mandrel da hula. Irin wannan nau'in nau'i na nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i) wanda ya ƙunshi maɗaukaki da hula: maɗaukaki yana da alhakin tsara tsarin ciki na bayanin martaba, tare da ramukan da yawa don wucewar aluminum; hular tana siffanta bayanan martaba na waje, kuma haɗuwar su biyun suna gane haɗaɗɗen gyare-gyaren bayanan martaba.

Semi-ramiMtsofaffi

Tsakanin ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙira, ramin bayanin martaba ba a rufe gaba ɗaya (tare da buɗewa), kamar kunkuntar bayanin martaba. Babban ma'aunin hukunci shine"rabon yanki harshe”, watau ma'auni na murabba'in yanki na rami zuwa faɗin buɗewa (Yankin / Gap²), da girma darabon yanki harshe, mafi girma da extrusion wahala. Irin wannan mold yawanci yana ɗaukar shuntm tsarin, amma bukatar karfafa da"Harshe”ƙirar tallafi, don kauce wa karaya a ƙarƙashin matsin lamba.

Mabuɗin Mahimmanci a Tsarin Tsararriyar Bayanan Aluminum

Tsarin ƙira kai tsaye yana ƙayyade tasirin gyare-gyare da rayuwar sabis, buƙatar mayar da hankali kan abubuwa shida masu zuwa:

Geometry daProfileCfahimta

Dole ne a yi daidai da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun samfur tare da sashin giciye na samfur, ƙayyadaddun bayanan martaba suna buƙatar haɓaka tsarin tallafi na ciki (kamar ƙarfafa nauyi), don tabbatar da ƙarfi yayin rage farashi. Guji ƙirƙira sifofi tare da sasanninta masu kaifi da canje-canje kwatsam a cikin kaurin bango don rage yawan damuwa.

KarfeFƙanananUniformity

Ta hanyar ƙirƙira ingantaccen tsari kamar gada mai karkata da kumatashoshin ciyarwa, za mu iya tabbatar da cewa kwarara kudi na aluminum ruwa a cikin mold rami ne uniform, da kuma kauce wa lahani kamar m bango kauri da profile lankwasa lalacewa ta hanyar bambance-bambance a kwarara kudi. Don hadadden sashin giciye, ana iya inganta ƙirar tashar kwarara ta hanyar kwaikwayo.

ZazzabiCa kai

Molds suna buƙatar a sanye su da ingantattun tashoshi masu sanyaya don daidaita yanayin dumama da sanyaya: yawan zafin jiki yana iya haifar da nakasar gyare-gyare cikin sauƙi, yayin da ƙananan zafin jiki na iya haifar da fasa. Ƙirar sarrafa zafin jiki mai kyau na iya rage damuwa na zafi da kuma tsawaita rayuwar ƙira.

Mai jurewa sawaDfice

An zaɓi ƙarfe mai ƙarfi mai ƙarfi (kamar H13 karfe), kuma ana amfani da fasahar jiyya ta saman kamar nitriding da PVD / CVD shafi don haɓaka taurin da ci gaba da juriya na mold, da rage mannewar aluminum da asarar gogayya.

Sauƙaƙan Kulawa

Amincewa da ƙira na yau da kullun, yana dacewa don tarwatsawa, haɓakawa da maye gurbin sassa na ƙirar, rage raguwar lokaci don kulawa. Kauce wa hadadden tsari na ciki, rage wahalar kulawa.

Ƙimar Kuɗi da Ƙarfafa Ƙarfafawa

Ya kamata a daidaita ƙirar da kayan aikin da ke cikin masana'anta (misali 3-axis / 5-axis CNC, injin EDM), guje wa madaidaicin tsarin da ya wuce ƙarfin aiki. Ana ba da fifiko ga yin amfani da daidaitattun firam ɗin ƙira don rage farashin gyare-gyare, da haɓaka mafita mai tushe tare da wadatar kayan gida.

Ƙa'ida da Matakan Ƙirƙirar Ƙira

A kimiyya da daidaitaccen tsari tsari shi ne tushen high quality-extrusion molds. Matakan da ke biyowa suna tabbatar da ingantaccen samarwa, kwararar ƙarfe iri ɗaya, da tsawon rayuwar sabis.

Tabbatar da Ma'aunin Kogo

Na farko, ayyana girman kogon mold da tsari dangane da sashin giciye na bayanin martaba, rabon extrusion, haƙurin samfur, da tonnage extruder. Daidaitaccen saita girman mutun, tsarin ciyarwa, tsayin bel mai aiki, da shimfidar ramin rafi don dacewa da ainihin yanayin samarwa.

Inganta Tsarin Ramin Ramin Die

Tsarin ramukan mutuwa kai tsaye yana rinjayar ma'aunin ƙarfi da kwanciyar hankali. Domin ramuka guda ya mutu, sanya rami a tsakiya don tabbatar da kwarara. Don mutuwar ramuka da yawa, shirya ramuka daidai gwargwado a kusa da tsakiyar don guje wa matsa lamba, nakasawa, ko ingancin bayanin martaba mara daidaituwa.

Ƙididdige Girman Ramin Rami Daidai

Yi ƙididdige girman ramin mutu tare da cikakken la'akari da raguwar gami, haɓaka zafi, da nakasawa yayin extrusion. Yi ajiyar isasshen haƙuri don tabbatar da bayanin martaba na ƙarshe ya cika buƙatun girma bayan sanyaya da daidaitawa.

Ma'auni Gudun Gudun Ƙarfe

Gudun Uniform yana da mahimmanci don gujewa karkacewa, wargaɗi, ko kaurin bango mara daidaituwa.

Ƙaddamar da hanzari a cikin ƙananan bango, hadaddun, ko wurare masu nisa ta hanyar rage bel ɗin aiki ko ƙara tashoshi na jagora.Sanya raguwa a cikin bango mai kauri ko tsakiya ta hanyar ƙaddamar da bel ɗin aiki ko ƙara tsarin juriya.

Idan ana buƙata, yi amfani da ma'auni ko ramukan gaba don ƙara daidaita filin kwarara.

Ƙarfafa Ƙarfin Ƙarfi da Tsari

Molds suna aiki a ƙarƙashin babban zafin jiki na dogon lokaci da matsa lamba. Yi amfani da ƙarfe mai ƙarfi kamar H13, ƙara sauye-sauye masu zagaye don kawar da damuwa, ɓata mahimman wurare, da amfani da kayan aikin kwaikwayo don tabbatar da rarraba damuwa. Ƙarfin da ya dace yana hana lalacewa da karaya.

Zane don Sauƙaƙe Tsabtatawa da Kulawa

Ajiye tashoshi masu tsaftacewa da tashoshin jiragen ruwa don cire ɓangarorin aluminium da adibas yadda ya kamata. Yi amfani da na'ura mai ma'ana da kuma sassauƙa don gyarawa cikin sauri. Ƙara alamun sakawa da alamun shigarwa don rage kurakuran taro da lalacewa yayin amfani.

Wadanne Abubuwan Da Suka Shafi Rayuwar Aluminum Extrusion Mold?

Mtsoho rayuwa ta shafi abu, ƙira, amfani da sauran al'amura, ƙira masu inganci na iya cimma ɗaruruwan dubunnan extrusion, yayin da ana iya amfani da ƙwanƙwasa marasa inganci kawai 'yan sau dubu kaɗan don gazawa:

MoldSkarfeQhali

A taurin, ƙarfi da juriya na mold karfe kai tsaye ƙayyade rayuwa. H13 mai inganci mai inganci, CPM foda karfe (misali S7, M4) yana da kyakkyawan juriya ga babban zafin jiki da lalacewa, yayin da ƙananan ƙarancin ƙarfe yana da haɗari ga nakasa, fashewa da sauran matsaloli.

Tsarin Zane da Ƙirƙira

Lalacewar ƙira da rashin daidaiton masana'anta sune manyan dalilai na ɗan gajeren rayuwa na ƙira.

Zane: Matsakaicin damuwa (kamar gefuna masu kaifi, maye gurbin bangon bango), mai gudu marar daidaituwa, tsayi mara kyau na bel mai aiki, da dai sauransu, zai hanzarta asarar mold.

Manufacturing: madaidaicin fasaha na masana'antu (irin su CNC machining, EDM lantarki fitarwa machining) zai iya inganta daidaito da kuma surface ingancin mold don rage lalacewa da tsage lokacin amfani; idan ana amfani da kayan aikin na'ura na yau da kullun don sarrafawa, manyan ƙetare girman ramin ƙira da ƙaƙƙarfan yanayin ƙasa zai haifar da haɓaka juriya ga kwararar aluminum da haɓakar ƙura.

Tsarin maganin zafi: quenching, tempering tsari da bai dace ba zai kai ga kasa taurin na mold ko saura ciki danniya, kamar quenching zafin jiki ne ma high zai sa mold karfe hatsi m, taurin ƙi, sauki crack; tempering bai isa ba zai saura damuwa na ciki, yin amfani da tsarin yana da wuyar lalacewa.

Matsayin kulawa

Gyaran gyare-gyare kamar gyaran mota ne, kulawa na yau da kullum na iya ƙara tsawon rayuwa.

Kulawa na yau da kullun: bayan kowane samarwa, kuna buƙatar tsaftace rami mai laushi, ramuka da yawa da bel ɗin aiki a cikin lokaci don cire ragowar aluminum, don guje wa zazzage bayanan martaba da ƙira yayin samarwa na gaba; gyare-gyare na yau da kullun na mold (ta amfani da dabaran niƙa lu'u-lu'u ko manna goge), don kula da ƙarewar bel ɗin aiki..

Kulawa na yau da kullun: kowane takamaiman adadin lokuta extrusion, gudanar da jiyya na nitriding ko gyaran gyare-gyaren shafi akan gyare-gyare don haɓaka juriya; kafa lissafin kulawa don bincika ko gyare-gyaren suna da tsagewa, nakasawa, lalacewa da tsagewa, da dai sauransu yayin kowane kulawa, da gyara ko maye gurbin su cikin lokaci.

Adana da kulawa: Lokacin da kwasfa ya yi aiki, tsaftace shi kuma a shafa man da ke hana tsatsa, adana shi a bushe, yawan zafin jiki da kuma yanayin da ba ya da iska don guje wa lalata ko lalata.

ProductionOperationCal'amura

Daidaitaccen aikin samarwa shine mabuɗin don kare ƙura, aikin da ba daidai ba zai rage rayuwar ƙirar da muhimmanci.

Extrusion siga iko: Extrusion zafin jiki (ingot zazzabi,m zafin jiki), matsa lamba da saurin ya kamata a sarrafa su a cikin madaidaicin kewayon don guje wa wuce gona da irim saboda yawan zafin jiki da matsi - misali; yawan zafin jiki na ingot zai hanzarta laushi da lalacewa nam, da matsi mai yawa (wuce iyakar ɗaukar nauyi nam) zai haifar da nakasawa daga cikinm.

Aluminum ingot ingancin iko: tsarki na ingot ya kamata ya zama daidai, ƙazanta (irin su baƙin ƙarfe, silicon) abun ciki yana da yawa zai kara yawan juriya na ruwa na aluminum, yana kara lalacewa na mold; saman ingot ɗin yana buƙatar zama mai tsabta, don guje wa mai, oxide da sauran ƙazanta a cikin rami mai ƙyalƙyali, tarkar da ƙirar.

Mold preheating: da mold yana bukatar preheated kafin samarwa, don kauce wa sanyi mold ba zato ba tsammani tuntube tare da high zafin jiki na aluminum ingot, sakamakon thermal girgiza kai ga fasa.

Adana daMrashin lafiya

Ana buƙatar adana ƙwayoyin cuta a cikin bushe, yanayin zafin jiki akai-akai, don guje wa lalata ko lalata; kafa yin amfani da fayilolin mold, tsarin tsarin kimiyya, juyawa, don kauce wa gajiya mai yawa na nau'i ɗaya.

KasawaForms daCauses naMtsofaffi

Mold in the use of common failure in the process of four main forms, need to be targeted prevention:

Sawa Kasawa

Wannan shine mafi mahimmancin nau'i na gazawar, wanda aka bayyana a matsayin gefuna mara kyau, sasanninta mai zagaye, raƙuman ƙasa, peeling, da dai sauransu, wanda ya haifar da girman bayanin martaba yana da talauci sosai, lalata ingancin saman. Manyan dalilan sun hada da:
A lokacin extrusion tsari, high zafin jiki aluminum ruwa da kumam saman kogon yana fuskantar gogayya mai saurin gaske, wanda ke haifar da lalacewa a hankali a hankalim saman abu.

Ƙarƙashin yanayin yanayin zafi mai zafi, taurinm karfe yana raguwa kuma juriya na raguwa yana raguwa, yana hanzarta lalacewa.

Aluminum ruwa hadawan abu da iskar shaka iskar shaka a karkashin babban matsa lamba, samuwar aluminum oxide (Al₂O₃) taurin ne sosai high (Mohs hardness 9), zai haifar da "abrasive sakamako" a kanm surface, a lokaci guda, wani ɓangare na aluminum ruwa za a manne dam surface, samuwar tara ciwace-ciwacen daji, da m extrusion za a scratching dam surface da profiles.

Lalacewar Filastik

Samfurin yana haifar da lalacewa a ƙarƙashin babban zafin jiki da matsanancin matsin lamba, wanda ke haifar da rushewar bel ɗin aiki, ellipse na rami, da daidaiton girman bayanin martaba ba za a iya tabbatar da shi ba. Wannan ya samo asali ne saboda rashin isasshen ƙarfin kayan ƙirƙira, rashin dacewa da yanayin zafi ko wuce haddi na extrusion.

Lalacewar gajiya

Maimaita dumama da sanyaya suna haifar da zagayawa na thermal, ta yadda farfajiyar ta zama tana haifar da ƙwanƙwasa da matsananciyar matsananciyar damuwa, kuma a hankali suna samar da ƙananan fashe-fashe da faɗaɗawa. Ƙarfin ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar ƙwayar cuta ta kara tsanantawa.

Rashin Karya

Bayan microcracks ya faɗaɗa zuwa wani ɗan lokaci, ƙarfin ɗaukar kayan aikin yana raguwa sosai, kuma a ƙarshe ya sami karyewa. Dalilan sun haɗa da maida hankali a matakin ƙira, raguwar ɓarna a cikin tsarin masana'anta, rashin isasshen zafin jiki ko canje-canje kwatsam a matsa lamba na extrusion yayin amfani.

Abin da Ya Shafi Farashin Kayan Kayan Aluminum Na Musamman

Babban bambance-bambancen farashi a cikin gyare-gyare na al'ada sun mamaye manyan abubuwa guda huɗu:

Bayanan martabaSize daCros-sasheArai

Mafi girman ɓangaren giciye na bayanin martaba, girman ƙirar yana buƙatar haɓaka daidai da haka, adadin kayan aiki da wahalar sarrafawa, farashin ta zahiri yana ƙaruwa. Alal misali, 100mm × 50mm profile, da m m size ne game da 180mm × 130mm, kudin ne da yawa mafi girma fiye da kananan profile mold.

Tsarin tsariCfahimta

Tsarin tsari shine ainihin abin da ke shafar farashi, kuma wahalar sarrafawa da lokacin sake zagayowar gyare-gyaren tsarin daban-daban sun bambanta sosai.

Bayanan martaba masu ƙarfi (misali lebur karfe, sanduna masu ƙarfi na aluminum): saiti ɗaya kawai na ƙirar ƙira ana buƙata, aiki mai sauƙi (ana iya kammala milling CNC), ɗan gajeren lokaci da ƙananan farashi;

Bayanan martaba masu zurfi ko hadaddun (misali Multi-lumen tubes, profiles tare da hadaddun ribbing): yana buƙatar yin amfani da nau'i-nau'i masu nau'i-nau'i masu yawa, wanda ya haɗa da daidaitaccen aiki da kuma haɗuwa da ƙwanƙwasa ƙwanƙwasa, ƙuƙwalwar ƙira, gadoji na shunt, da dai sauransu, da kuma sarrafawa wanda ke buƙatar yin amfani da kayan aiki daidai kamar EDM, yankan waya, da dai sauransu, wanda ya haifar da karuwa mai yawa a cikin lokaci mai tsawo da farashi mai yawa.

Babban madaidaicin bayanan martaba (misali tsauraran haƙuri, babban ƙarewar ƙasa): ƙarin fasfo na musamman, gogewa daidai da gwaji ana buƙatar, kuma ana buƙatar gyare-gyaren gwaji da yawa a cikin tsari, wanda ke haifar da wani kaso mafi girma na farashi fiye da daidaitattun gyare-gyare na yau da kullun.

MitaWtakwas kumaExtruderSpecifications

Nauyin mita (nauyin kowane tsayin mita) na bayanin martaba yana ƙayyade tonnage na extruder da ake buƙata, wanda hakan yana rinjayarm zane da farashi.

Bayanan martaba tare da ƙananan mitoci (misali ƙananan bayanan martaba na lantarki): ton ɗin da ake buƙata na extruder ƙarami ne, ƙarfin buƙatunm low, da kumam za a iya yin shi da tsari mai mahimmanci, wanda ya haifar da ƙananan farashi.

Bayanan martaba tare da babban nauyin mita (misali manyan bayanan bangon labule na gine-gine): ton ɗin da ake buƙata na extruder yana da girma, matsa lamba mai girma, ƙarfin buƙatun donm suna da tsayi sosai, kuma sun fi kaurim ana buƙatar ƙarfe da tsarin tallafi mai ƙarfi, wanda ke ƙara yawan farashinm muhimmanci.

Alal misali, don labule bango square tube profile tare da babban nauyin mita, da kauri daga cikinm yana buƙatar ƙarawa sosai, yayin da bayanin martaba na lantarki tare da ƙananan nauyin mita, kauri daga cikinm za a iya ragewa sosai, kuma bambancin farashin kayan abu yana da mahimmanci.

Material daAloySzabe

Zaɓin kayan ƙirar ƙirar kai tsaye yana shafar farashi da rayuwa, bambancin farashin kayan daban na iya zama sau da yawa:

Standard H13 karfe mold: low cost, general surface gama, bukatar da za a bi da nitriding jiyya, dace da taro samar da talakawa daidaici, matsakaici yawan amfanin ƙasa profiles, shi ne babban zabi a kasuwa;

Babban ingancin H13 karfe (kamar shigo da H13, electroslag remelted H13): farashin mafi girma fiye da karfe H13 na yau da kullun, tsabta mai tsabta, ƙarancin ƙazanta, juriya da ƙarfi ya fi kyau, rayuwa mai tsayi, dacewa da yawan amfanin ƙasa, babban buƙatun wurin samarwa.

Alloy kyawon tsayuwa (kamar CPM foda karfe, carbide saka molds): mafi girma kudin, amma musamman lalacewa-resistant, mai kyau surface quality, ba tare da bukatar sakandare nitriding, mold rai ne nisa fiye da talakawa kyawon tsayuwa, dace da taro samar da high-daidaici, hadaddun profiles (kamar mota sassa, Aerospace profiles), a cikin dogon gudu iya rage farashin naúrar da samfurin da molds.

Ingantattun Dabaru don Rage Ƙimar Asarar Motsin Bayanan Bayanan Aluminum

Ta hanyar matakan shida masu zuwa, za ku iya ƙara tsawon rayuwar ƙirar kuma ku rage yawan lalacewa:

IngantaMtsohoDfice

Domin inganta rayuwar aluminum profile molds da kuma rage halin kaka, modular tsarin zane za a iya amfani da, da aikin bel, deflector farantin da sauran lalacewa sassa za a iya saita a matsayin daban-daban maye module, don hana gida lalacewa da tsage lalacewa ta hanyar dukan mold yata; a lokaci guda, yin amfani da software na simulation na CAE don haɓaka ƙirar tashar tashar ruwa, rage yawan damuwa da juriya na aluminum, rage ƙwayar mold da gajiya mai zafi.

Don hadaddun gyare-gyare na bayanan martaba, za a iya aiwatar da dabarun "mataki-mataki gyare-gyare", watau, gyare-gyare na farko ta hanyar da aka riga aka tsara.m, sa'an nan kuma daidai kafa ta karshe mold, don tarwatsa extrusion matsa lamba da kuma rage gida load na mold.

HaɓakawaMtsohoMaterials daSurfaceTmaida hankali

Ana iya amfani da ƙarfe mai inganci mai inganci (kamar shigo da H13, CPM foda karfe), kuma ga bel ɗin aiki, ramuka da yawa da sauran manyan ɓangarori waɗanda aka ƙara abubuwan da ake sakawa na carbide, don haɓaka juriya na gida yadda yakamata.

Bugu da kari, shi ma wajibi ne a yi amfani da ci-gaba surface ƙarfafa fasahar, kamar nitriding jiyya don inganta surface taurin da kuma sa juriya, da yin amfani da TiN / TiAlN PVD shafi don rage aluminum mannewa da gogayya coefficient, ko CVD shafi don bunkasa high-zazzabi lalacewa juriya. A cikin ainihin samarwa, yakamata a zaɓi jiyya mai dacewa bisa ga takamaiman yanayin samarwa.

Haɓaka Ƙimar Samfura

Yin amfani da kayan aiki masu mahimmanci na kayan aiki shine tushen don tabbatar da ingancin mold. Tare da CNC machining, lantarki fitarwa machining (EDM) ko Laser yankan tsarin, tighter girma tolerances da smoother surface gama za a iya cimma, don haka rage aluminum kwarara juriya da kuma mika rayuwar sabis na mold.

Bugu da kari, ga kyawon tsayuwa tare da hadadden tsari, ana iya gabatar da bugu na 3D da sauri don samar da samfura. Gwajin gwajin gyare-gyare kafin samarwa na yau da kullun na iya gano lahani na ƙira da gyara su a gaba, yana rage raguwar ƙira da kurakuran sarrafawa ke haifarwa.

Ingantattun Kula da Ingancin

I Aiwatar da gwaje-gwajen da ba su lalata ba shine babban ɓangaren kula da inganci. Yin amfani da gwajin ultrasonic ko fasahar gano ɓarna na magnetic, ana iya gano lahani mai yuwuwar kamar fashewar ciki da porosity kafin a saka gyaggyarawa a cikin samarwa, guje wa ƙera matsala daga kwarara cikin layin samarwa da haifar da juzu'i mai yawa.

A lokaci guda, ana ba da shawarar kafa fayil ɗin bin diddigin aikin mold. Cikakkun bayanai na adadin lokuta kowane saiti na amfani da mold, bayanan kulawa da yanayin gazawa, ta hanyar nazarin bayanai don gano tushen tushen matsalolin da ke faruwa, don haɓakar ƙira na gaba da haɓaka tsari don samar da tushe.

Kulawa na rigakafi

Kafa tsarin tsaftacewa na yau da kullun, tsaftacewam rami, ramuka da yawa da bel ɗin aiki a cikin lokaci bayan kowane samarwa, cire ragowar aluminium dross da manne da ruwa na aluminium don guje wa zazzagewa.m; kafa zagayowar mai, zaɓi maɗaukaki na musamman masu zafi mai zafi (misali, man shafawa na graphite, man shafawa na tushen yumbu), sannan a yi amfani da su akan bel ɗin aiki nam da kuma saman ingot don rage asarar gogayya.

Saka idanu na ainihi na zafin jiki, matsa lamba, saurin gudu da sauran sigogi a cikin tsarin extrusion, ta hanyar tsarin kula da PLC don saita ƙararrawar ƙararrawa, don kauce wa nauyin sigina wanda ya haifar da nauyin ƙira; gyare-gyare na yau da kullum da gyaran gyare-gyare na mold, lokacin da bel mai aiki ya bayyana kadan lalacewa, jiyya na gogewa na lokaci don mayar da ƙarshen farfajiya, don kauce wa lalacewa da tsagewa.

Gabatarwa naImMyin maganaTilmin halitta

Shigar da na'urori masu auna firikwensin IoT (misali na'urori masu auna zafin jiki, na'urori masu auna firikwensin, firikwensin matsa lamba) akan gyare-gyaren don saka idanu da yanayin aiki na gyare-gyaren a cikin ainihin lokaci, tsinkaya abubuwan da ake buƙata na gyaran gyare-gyare ta hanyar nazarin bayanai, da kuma tsara tsarin kulawa a gaba don kauce wa gazawar kwatsam..

Ɗauki tsarin lubrication mai sarrafa kansa don shafa mai ta atomatik zuwa gyare-gyare bisa ga tsarin samarwa, yana tabbatar da daidaituwa da lubrication akan lokaci da rage ƙarancin lubrication da kuskuren ɗan adam ya haifar..

Gabatar da AI algorithms don tsinkayar sauran rayuwar rayuwarm ta hanyar nazarin bayanan amfani nam (kamar adadin extrusion, canjin zafin jiki, mitar girgiza), samar da tushen kimiyya donm sauyawa da kiyayewa.

Yanayin gaba a Tsarin Aluminum Mold

Tare da canji na masana'antun masana'antu zuwa babban inganci, kore da gyare-gyare, ƙirar ƙirar ƙirar aluminum tana gabatar da manyan kwatance huɗu na ci gaba:

KoreSmDhaɓakawa

Manufofin kare muhalli suna ƙarfafawa da buƙatar kamfanoni don rage farashi, suna haɓaka ƙirar ƙira zuwa canjin kore. A daya hannun, bincike da ci gaban biodegradable lubricants da coolants iya rage gurbacewar muhalli, amma kuma rage mold lalata; a daya hannun, inganta mold tsarin zane, kamar yin amfani da m mold frame, nauyi ƙarfafa sanduna, da dai sauransu, domin rage sharar gida na kayan da kuma inganta amfani da albarkatun.

Bugu da ƙari, haɓaka ƙirar makamashi mai ceton makamashi kuma muhimmin alkibla ne. Ta hanyar inganta tsarin kula da zafin jiki, rage yawan amfani da makamashi a cikin preheating da sanyaya tsari na mold, don haka yadda ya kamata rage carbon watsi a samar da Material Innovation da Lightweighting..

Ƙirƙirar Material da Sauƙaƙe

Bincika sababbin kayan haɗin gwiwa da kayan haɗin kai, haɓaka kayan ƙira masu nauyi da ƙarfi, rage nauyin ƙira yayin tabbatar da aikin, da haɓaka haɓakar haɓakar haɓaka.

Modularization da sauriMtsoho Canza

Buƙatar haɓakar ƙira na musamman ya tura gyare-gyare zuwa yanayin daidaitawa da saurin canji. Ta hanyar haɓaka tsarin gyare-gyare na zamani, ƙirar ƙirar za a raba zuwa daidaitaccen ƙirar ƙirar ƙira da ƙirar rami mai maye gurbin, lokacin maye gurbin samfurin kawai yana buƙatar maye gurbin ƙirar kogon ba tare da maye gurbin dukan ƙirar ba, don haka rage girman lokacin sauya samfurin.

A lokaci guda, yin amfani da fasaha mai saurin haɗawa (kamar gyare-gyaren gyare-gyare na hydraulic, na'urar adsorption na electromagnetic) na iya inganta haɓakar ƙirar ƙira da ƙaddamarwa; da ci gaban da m mold firam don daidaita da wani iri-iri na rami kayayyaki, iya yadda ya kamata rage farashin gyare-gyare, da kuma mafi dacewa da samar da yanayin kananan tsari, Multi-iri.

Digitalization da hankali

Haɗin kai mai zurfi na fasaha na dijital da ƙirar ƙira an fara nunawa a cikin haɗin gwiwar CAD / CAM / CAE hadedde tsarin ƙirar ƙira don gane duk tsarin tsarin dijital, da kuma yin amfani da algorithms AI don inganta sigogi, gyare-gyaren ra'ayi na ainihi, don haka inganta ingantaccen ƙira da daidaito.

A kan wannan tushen, da inganta mold sharing dandamali don inganta mafi kyau duka kasafi na albarkatun, da ci gaban dijital tagwaye mold kwaikwaiyo yanayin aiki da tsinkaya kasawa, da kuma kyakkyawan gane da hankali management na dukan rayuwa sake zagayowar na mold, muhimmanci inganta samar da yadda ya dace da kuma rage farashin.

Kammalawa

Aluminum profile mold zane da kuma rayuwa management ta hanyar abu, tsari, tsari da sauran links, game da core gasa na kamfanoni. Ƙarƙashin matsin lamba na gasar kasuwa, ingantaccen ƙira da sarrafa kimiyya shine mabuɗin don rage farashi da haɓaka inganci. A nan gaba, masana'antu masu fasaha da kore za su inganta sabbin masana'antu, hanya daya tilo da kamfanoni za su yi amfani da damar kasuwa da samun ci gaba mai dorewa ita ce ci gaba da inganta fasaha da gudanarwa.