Bayanan martaba na Aluminum da ƙarfe sune kayan tushe guda biyu a cikin gini, masana'antu, da sufuri, kowane aikin siffa mai ƙarfi daban-daban. Wannan labarin ya rushe ainihin bambance-bambancen su - daga kayan aiki da matakai zuwa farashi da dorewa - don taimaka muku yin zaɓin da aka sani don takamaiman aikace-aikacenku.

Menene Bayanan Bayanan Aluminum

Bayanan martaba na Aluminum sassa ne na tsarin ƙarfe tare da ƙayyadaddun sifofin giciye waɗanda aka yi daga aluminium mai tsafta ko alumini ta hanyar simintin gyare-gyare, extrusion, jiyya na ƙasa da aiki na gaba. Babban tsari shine gyare-gyaren extrusion mai zafi, tsari wanda ke ba shi fa'ida ta musamman na kasancewa mai nauyi da sauƙin keɓancewa.

Ana samar da bayanan martaba na aluminum zuwa matakai uku masu mahimmanci, tare da tsari mai tsabta da kuma mayar da hankali kan mahimman abubuwan da aka samar. Na farko shi ne matakin simintin gyare-gyare, inda aka narkar da danyen aluminum gami da allura a cikin wani madauwari mold, sa'an nan kuma sanyaya don samar da wani simintin ingot (wanda aka fi sani da "aluminum mashaya") don tabbatar da iri iri na albarkatun kasa a shirye-shiryen na gaba extrusion.

Na gaba ya zo da core extrusion mataki, inda ingot aka mai tsanani zuwa wani thermoplastic jihar da kuma sanya shi a cikin wani extruder, inda shi ne extruded ta cikin mutuwa ramukan mutuwa na musamman mutu a karkashin babban matsa lamba don samar da ake so giciye-section siffar. Za'a iya tsara mutun don ya zama mai ƙarfi, mai zurfi ko siffa bisa ga buƙatun, kuma tsawon bayanin martaba ɗaya zai iya kaiwa zuwa dubun mita, yana ba da sassauci don ƙananan gyare-gyaren tsari.

A ƙarshe, akwai mataki bayan aiwatarwa, inda aka sanyaya bayanan da aka fitar da su kuma a daidaita su don tabbatar da daidaito, sa'an nan kuma a yi amfani da zafi ta hanyar tsufa don inganta ƙarfi, kuma a ƙarshe an yi amfani da su don cire ƙazanta da kuma samar da wani Layer na kariya don tabbatar da juriya na lalata da kayan ado, sa'an nan kuma an yanke samfurin da aka gama zuwa girman kuma a shirye don amfani da shi kamar yadda ake bukata.

Menene Bayanan Karfe

Bayanan martaba na karfe membobi ne na tsarin ƙarfe tare da takamaiman sifofin giciye waɗanda aka yi daga karfe azaman albarkatun ƙasa ta hanyar mirgina mai zafi da sauran matakai. Babban fa'idodin su shine babban ƙarfi da ƙarfi mai ƙarfi, yana sa su dace da sifofi masu nauyi da mambobi masu ɗaukar nauyi.

Samar da bayanan martaba na karfe yana mamaye tsarin juyawa mai zafi, kuma ainihin tsari ya kasu kashi biyar matakai masu mahimmanci. Na farko shi ne shirye-shiryen albarkatun kasa, galibi ana amfani da nau'ikan tarkace daban-daban azaman albarkatun ƙasa don rage farashin samarwa da daidaitawa da buƙatun kayan.

Daga baya ya shiga matakin narkewa, tarkace a cikin tanderun, bayan zafi mai zafi don cire ƙazanta, don shimfiɗa harsashin sarrafawa na gaba. Na gaba shine matakin simintin, inda aka jefa karfen a cikin billet ta hanyar injin ci gaba da yin simintin kuma a yanke shi zuwa tsayin dama.

Matakin birgima shine jigon gyare-gyare, bayan an riga an gama dumama billet ɗin zuwa babban zafin jiki, ana mirgina shi a cikin injin niƙa ta hanyar wucewa da yawa don samar da sifar ɓangaren giciye. Mataki na ƙarshe shine mataki na ƙarshe, inda aka gyara sashin da aka yi birgima, yanke tsawon kuma ya ƙare don kammala aikin samarwa, tabbatar da cewa samfurin ya dace da bukatun shigarwa da amfani.

Mabuɗin Bambanci Tsakanin Bayanan Aluminum da Karfe

Bambance-bambance a cikin kayan aiki da kaddarorin jiki

Yawan yawa

The yawa na aluminum profiles ne kawai game da daya bisa uku na na karfe profiles, da kuma wannan bambanci kai tsaye kayyade cewa nauyin aluminum profiles ne da yawa haske fiye da na karfe, wanda ba kawai muhimmanci rage overall nauyi na tsarin, amma kuma rage makamashi amfani da halin kaka a lokacin sufuri, da kuma sa shigarwa sauki da kuma mafi dace a cikin yanayi inda akwai rashin manyan sikelin dagawa kayan aiki ko aiki a high tsawo.

Ƙarfi

Ƙarfin bayanan martaba na aluminum na yau da kullun yana ƙasa da na ƙarfe na yau da kullun, amma ƙayyadaddun ƙarfi (rabo na ƙarfi zuwa yawa) na bayanan martaba na aluminum ya fi fa'ida, yana kaiwa sau 2-3 na ƙarfe, wanda ke nufin cewa a cikin bin yanayin yanayin aikace-aikacen mara nauyi, bayanan martaba na aluminum na iya samun isasshen ƙarfin tsarin tare da nauyi mai nauyi don cika bukatun amfani. Ƙarƙashin ƙarfin ƙarfi, a gefe guda, suna da kyakkyawan ƙarfi, masu sassauƙa da ƙarfi, suna mai da su ainihin kayan tallafi don sassa masu nauyi.

Modulus na Elasticity

Modules na elasticity na karfe yana da kusan sau 3 na aluminum. A ƙarƙashin nauyin guda ɗaya, nakasar bayanan bayanan ƙarfe ya fi ƙanƙanta kuma tsarin tsarin ya fi ƙarfi, wanda ya fi dacewa da yanayin yanayi tare da buƙatu masu ƙarfi don kwanciyar hankali. Dangane da yanayin yanayin zafi, bayanan martaba na aluminum sun fi ƙarfin zafi sau 4.5 fiye da karfe, kuma suna da kyakkyawan yanayin zafi mai zafi, wanda ya sa su dace da kayan lantarki, radiators, da sauran aikace-aikacen da ke buƙatar saurin zafi.

Coefficient na thermal fadadawa

Matsakaicin haɓakar haɓakar thermal na aluminum shine sau biyu na ƙarfe. A cikin yanayin zafi mai zafi, nakasar bayanan martabar aluminum ya fi girma, don haka idan aka yi amfani da su a cikin irin wannan yanayi, ana buƙatar gyare-gyaren gyare-gyare na musamman don ɓata tasirin lalacewa, don kauce wa rinjayar aikin gaba ɗaya.

Anti-lalata

Aluminum profile surface iya ta halitta samar da wani Layer na oxidized m film, ba tare da ƙarin kariya iya tsayayya zafi, gishiri fesa da sauran muhalli yashwa, dogon lokacin da waje amfani ba sauki a lalace; da bayanan martaba na karfe idan babu maganin kariya, mai sauqi ga tsatsa da lalata, dole ne a yi galvanized, fentin da sauran hanyoyin shafi don kariya, don tsawaita rayuwar sabis.

Gudanarwa

Bayanan martaba na aluminum suna da kyakkyawan ingancin wutar lantarki, ana iya amfani da su don bututun bas da sauran al'amuran gudanarwa; Bayanan martaba na karfe suna da ƙarancin ƙarancin wutar lantarki, ba don irin waɗannan aikace-aikacen ba.

ProductionProceDmagana a cikinDethClalata

Aluminum profile core forming tsari ne zafi extrusion, karfe profiles ne yafi zafi mirgina tsari, wannan muhimmanci bambanci take kaiwa zuwa biyu a cikin sassauci na gyare-gyare da kuma samar da adaptability ne sosai daban-daban.

zafi extrusion naAaluminumProfiles

A samar kawai bukatar canza mold, iya samar da m, m, siffa da sauran iri hadaddun giciye-sashe kayayyakin, guda sa na mold kudin ne in mun gwada low kuma m maye, ko da kananan tsari gyare-gyare kuma yana da tattalin arziki yiwuwa, iya sauri amsa ga keɓaɓɓen bukatun.

ZafiRolling naSkarfeProfiles

Dace da samar da in mun gwada da sauki giciye-section siffar samfurin, ko da yake da taro samar da high dace, kudin kula, amma da high kudin na yi kyawon tsayuwa, da canji tsari ne hadaddun, dogon gyare-gyare sake zagayowar, kananan tsari gyare-gyare na tattalin arziki ba shi da kyau, mafi dace da standardization, manyan-sikelin samar da bukatun.

Tsara zafin jiki: The extrusion zafin jiki na aluminum profiles ne da yawa m fiye da mirgina zafin jiki na karfe profiles, wanda ya sa da makamashi amfani a cikin samar da tsari na aluminum profiles ne kawai game da daya bisa biyar na na karfe, wanda shi ne ba kawai fiye a cikin layi tare da bukatun na kare muhalli, amma kuma rage yawan aiki halin kaka.

GirmaAdaidaito

Kuskuren giciye da kuskuren madaidaiciyar bayanan martaba na aluminum sun fi ƙanƙanta, ana iya shigar da samfurin da aka gama tare da madaidaicin madaidaici, kuma za'a iya haɗuwa kai tsaye ba tare da ƙarin gyare-gyaren aiki ba; yayin da ma'auni daidaitattun bayanan bayanan karfe mai zafi yana da ƙananan ƙananan, ƙarancin yanayin ya fi girma, kuma idan kuna buƙatar samfurin madaidaici, kuna buƙatar amfani da tsarin mirgina sanyi, wanda zai haifar da haɓakar haɓakar farashi.

SurfaceTmaida hankaliProce

Bayanan martaba na aluminum suna da ƙarin zaɓuɓɓuka, anodic oxidation, foda shafi, electrophoresis da sauran balagagge matakai, wanda ba zai iya kawai inganta anti-lalata yi, amma kuma cimma wani iri-iri na launuka da laushi, mafi ado; bayanin martaba na ƙarfe na saman jiyya na galvanizing mai zafi-tsoma, fesa zanen shine babban tsari shine in mun gwada da guda ɗaya, zaɓin launuka yana iyakance, da ainihin manufar mayar da hankali kan kariyar lalata.

ProductionCycle

Bayanan martaba na Aluminum suna da gajeren zagayowar bayarwa don ƙananan umarni, yawanci kwanaki 7-15 don kammala samarwa da bayarwa, wanda ya fi dacewa da ayyukan gaggawa da buƙatun musamman; Bayanan martaba na karfe suna da tsayin daka don samar da ƙananan umarni, kuma ingantaccen amfani ya fi bayyana a cikin samar da taro, wanda ya fi dacewa da daidaitattun ayyuka tare da buƙatun jadawali.

Bambance-bambancen Tsarin Kuɗi

Farashin Siyan Farko

Farashin naúrar nauyin bayanan martabar aluminum ya fi girma daga bayanan ƙarfe, galibi daga albarkatun ƙasa da farashin sarrafawa; duk da haka, ƙananan halaye na bayanan martaba na aluminum na iya rage yawan sufuri da farashin shigarwa, rage kayan aiki da farashin aiki, a hade, fa'ida ta fa'ida ta farko na ƙananan ƙananan ayyuka na batch.

The albarkatun kasa kudin na karfe profile ne m, farashin da naúrar nauyi ne kawai daya bisa uku zuwa daya-rabi na aluminum profile, domin babban girma, babban giciye-sashe na aikin, na farko sayan kudin fa'idar ne fice, amma saboda da ya fi girma nauyi, da harkokin sufuri tsari bukatar ɗaukar mafi girma makamashi amfani da farashi, shigarwa kuma yana bukatar karin aiki da nauyi kayan aiki don yin aiki tare da farko m farashin da aluminum profile.

Dogon lokaciUseCost

Amfanin bayanan martaba na aluminum sun ma fi mahimmanci. Kyakkyawan juriya na lalata yana kawar da buƙatar kulawa akai-akai, kuma yanayin rayuwar sa na waje zai iya wucewa har zuwa shekaru 15-25, lokacin da ainihin babu buƙatar saka hannun jari a ƙarin ƙimar kulawa.

Bayanan martaba na karfe, a gefe guda, suna buƙatar dubawa na yau da kullum da kuma sake yin amfani da suturar rigakafin lalata, yawanci a kowace shekara 2-3, wanda ke haifar da ƙarin farashin kulawa a cikin dogon lokaci, kuma yana iya haifar da lalacewa da lalacewa saboda rashin kulawa da rashin lokaci, don haka ya shafi rayuwar sabis.

Sake yin amfani da suValiyu

Matsakaicin sake yin amfani da bayanan martaba na aluminum ya kai kashi 99%, yawan kuzarin sake amfani da shi shine kawai 5% na abin da aka samar na asali, kuma babu wani gagarumin raguwar aiki bayan sake yin amfani da shi, don haka ƙimar sake yin amfani da ita ta fi girma;

Bayanan martaba na ƙarfe suna da ƙimar sake yin amfani da su kusan kashi 95%, amma tsarin sake yin amfani da shi yana buƙatar cire kayan datti da ƙazanta, wanda tsari ne mai rikitarwa kuma yana da ƙarancin sake amfani da bayanan martabar aluminum.

Banbancin Muhalli da Dorewa

ProductionEkuzariCzato

Bayanan martaba na aluminum suna cinye ƙarin makamashi a cikin matakan lantarki na aluminum idan an yi amfani da kayan aiki na farko, amma aluminum da aka sake yin amfani da su yana cinye kawai 5% na makamashin da aka yi amfani da shi a cikin samar da aluminum na farko;

Bayanan martaba na ƙarfe suna cinye ƙarancin ƙarfi a samarwa na farko fiye da aluminum na farko, amma ƙarfen da aka sake fa'ida yana cin makamashi fiye da sake sarrafa aluminum. A hade tare, amfani da makamashi na bayanan martaba na aluminum ya fi dacewa da muhalli lokacin da ake amfani da albarkatun da aka sake yin fa'ida a cikin dogon lokaci.

Fitar Carbon

Fitar da iskar carbon daga farkon samar da bayanan martaba na aluminium ya fi girma, amma iskar carbon da aka sake sarrafa su kusan kashi 5% ne kawai na na aluminium na farko, kuma yanayin yanayin martabar aluminum mai nauyi yana rage fitar da iskar carbon na tsarin sufuri. Don irin wannan ƙarfin, nauyin sufuri na bayanan martaba na aluminum ya ninka sau uku na karfe, wanda ya rage mahimmancin sawun carbon na tsarin sufuri;

Bayanan martaba na ƙarfe suna da ƙananan hayaƙin carbon daga samarwa na farko fiye da aluminum na farko, amma ƙarfe da aka sake yin fa'ida yana da hayaƙin carbon mafi girma fiye da sake fa'idar aluminum, kuma nauyinsa mafi nauyi yana haifar da haɓakar iskar carbon.

Sake yin amfani da suRci

Dukansu abubuwa ne da za a iya sake yin amfani da su sosai kuma suna cikin layi tare da haɓaka tattalin arzikin madauwari. Bayanan martaba na Aluminum suna da tsarin sake yin amfani da sauƙi, wanda ba sa buƙatar magani mai mahimmanci na ƙazanta da sutura, kuma za'a iya sake yin amfani da su har abada tare da aikin barga;

Bayanan martaba na ƙarfe suna buƙatar magance rufin ƙasa da ƙazanta yayin sake yin amfani da su, wanda tsari ne mai wahala. Bayan sake yin amfani da su, aikin bayanan martaba na ƙarfe ya ɗan ragu kaɗan, amma har yanzu suna da ƙimar sake amfani da su.

Yadda Bambance-Bambance ke Shafe Ayyuka a cikin Al'amuran gama-gari

Gine-gine da Tsarin Gine-gine

Bayanan martaba na aluminum sune mafi kyawun zaɓi don yanayin facade marasa ɗaukar nauyi kamar ginin bangon labule, taga da firam ɗin ƙofa. Godiya ga kaddarorin masu nauyi na aluminum, nauyin bangon labule guda ɗaya yana raguwa sosai. Idan aka kwatanta da mafita na bayanin karfe, raguwar nauyi ya fi 60%. Wannan yana rage mataccen nauyin ginin gaba ɗaya da matsi mai ɗaukar nauyi akan babban tsarin.

A lokaci guda kuma, ta hanyar ƙwararrun ƙwararrun jiyya, bayanan martaba na aluminum sun yi nasarar tsayayya da haskoki mai ƙarfi na UV da iska da ruwan sama. Bayan shekaru masu yawa na amfani, har yanzu babu wani lalacewa da ke gani kuma ba a buƙatar ƙarin kulawa. Farashin amfani na dogon lokaci yana da ƙasa sosai.

Amfanin bayanan martaba na karfe ba za a iya maye gurbinsu ba a yanayin yanayin ɗaukar kaya kamar firam ɗin shuka, gadoji da manyan sassa. Misali, firam mai ɗaukar nauyi na injina mai nauyi an gina shi da bayanan ƙarfe. Tare da tsawon mita 30, har yanzu yana iya ɗaukar kayan aiki masu nauyi da kayan samarwa.

Farashinsa na farko shine kawai kusan kashi ɗaya bisa uku na bayani na bayanin martaba na aluminum, cikakke cika babban ƙarfi, babban ƙarfin amfani da buƙata. Idan an yi amfani da bayanan martaba na aluminum, ba wai kawai yana buƙatar yin amfani da kayan aiki masu ƙarfi ba wanda ke haifar da haɓakar farashi mai yawa, amma kuma zai yi wuya a tabbatar da kwanciyar hankali.

SufuriEkayan aiki

Sabuwar filin motar makamashi shine ainihin yanayin aikace-aikacen fa'idar fa'idar aluminium mai nauyi. Ɗauki Tesla Model 3 a matsayin misali, ƙirar jikin sa an yi shi da bayanan martaba na aluminum, wanda ke rage nauyi da kusan 30% idan aka kwatanta da jikin karfe na gargajiya, kuma kai tsaye yana kawo tasiri mai mahimmanci na 15% karuwa a nisan miloli; a halin yanzu, da hadedde extruded firam tsarin kuma kara habaka da torsional rigidity da aminci yi na jiki.

A halin yanzu, ainihin abubuwan da ke cikin aminci kamar chassis na mota da katako na karo har yanzu ana yin su da ƙarfe mai ƙarfi, suna amfani da ƙaƙƙarfan ƙarfinsa da halayen juriya don tabbatar da amincin tuƙi.

A fannin sufurin jirgin kasa, firam ɗin manyan motocin sufurin jirgin ƙasa kuma suna ɗaukar bayanan martaba na aluminum a cikin adadi mai yawa, wanda ke rage nauyi da fiye da 40% idan aka kwatanta da firam ɗin ƙarfe, yadda ya kamata yana rage yawan kuzarin jigilar jirgin ƙasa, kuma yana inganta ingantaccen aiki. A lokaci guda kuma, ta hanyar ƙwararrun tsarin jiyya na ƙwararru, bayanin martaba na aluminum na iya tsayayya da yashwar iska, yashi da ruwan sama tare da waƙa, kuma rayuwar sabis ɗin ta har zuwa shekaru 30, wanda ya cika cikakkiyar buƙatun amfani na dogon lokaci na sufuri na dogo.

Tsarin tallafi na waƙa da gadoji da sauran sassa masu ɗaukar nauyi har yanzu ana yin su ne da bayanan martaba na ƙarfe don tabbatar da kwanciyar hankali mai ɗaukar nauyi da amincin tsari.

Masana'antuMachinery daAaiki

A cikin firam ɗin layin samarwa mai sarrafa kansa, fa'idar modularity na bayanan martaba na aluminum ya shahara sosai. Layin samar da SMT na masana'antar lantarki yana amfani da bayanan martaba na aluminum don gina firam, kuma tare da ƙirar ƙirarsa ta musamman, zai iya fahimtar haɗuwa da sauri da daidaitawa mai sauƙi, tare da zagayowar taron kawai kashi ɗaya bisa uku na na firam ɗin ƙarfe, kuma ana iya sake daidaita shi a kowane lokaci bisa ga buƙatar samarwa, kuma ana iya daidaita shi zuwa matakai daban-daban na samarwa da buƙatun shigarwa na kayan aiki.

A cikin canji na baya, wahalar sarrafa na biyu na bayanin martabar aluminum ba shi da ƙasa, kuma ana iya yanke shi, hakowa kuma a raba shi kai tsaye, wanda ke rage farashin canji da sake zagayowar.

Bayanan martaba na ƙarfe sune abubuwan da aka fi so don tushen kayan aikin injin nauyi, firam ɗin latsa da sauran al'amuran da ke buƙatar tsayin daka da kwanciyar hankali. A tushe na nauyi inji kayan aiki rungumi dabi'ar karfe profile waldi tsarin, tare da high rigidity da low nakasawa halaye, yadda ya kamata tabbatar da machining daidaito na inji kayan aiki, da kuma bayan tsufa jiyya don kawar da walda danniya, da sabis rayuwa zai iya kai shekaru 20, wanda cikakken ya gana da high-tsanani amfani da bukatun na masana'antu samar.

A cikin yanayin hawan hoto, tashoshin wutar lantarki na tushen ƙasa galibi suna amfani da bayanan martaba na aluminum, idan aka kwatanta da raguwar nauyin ƙarfe na ƙarfe fiye da 50%, ba a buƙatar shigar da manyan kayan ɗagawa ba, ana rage farashin aiki da 40%, kuma babu buƙatar ƙarin kulawa a cikin yanayin waje, yin amfani da dogon lokaci mai ƙarancin farashi.

Don tashoshin wutar lantarki na photovoltaic na teku, ana amfani da bayanan martaba na ƙarfe na musamman saboda mummunan yanayi mai lalata. Kodayake farashin ya fi na bayanan martaba na aluminum, za su iya saduwa da buƙatun don amfani da su a cikin wurare masu lalata.

Kayan lantarki daThermalMrashin lafiya

A cikin yanayin ɓarkewar zafi na kayan aikin lantarki, fa'idar haɓakar zafin jiki na bayanan martabar aluminum ya sa ya zama abin da aka fi so. Wayoyin hannu, kwamfutoci da sauran kayayyakin lantarki, wuraren zafin zafi galibi ana yin su ne da bayanan martaba na aluminum, kyakkyawan yanayin zafinsa na iya saurin kashe zafin da zafin da ke fitarwa ke haifarwa, ingancin zafin rana ya ninka sau 3 fiye da na ma'aunin zafi na karfe, wanda ke ba da kariya ga barga aikin na'urar lantarki don guje wa zafi mai zafi wanda ke haifar da lalacewa ko lalacewa.

Masana'antu kula da hukuma harsashi da sauran al'amuran, karfe profile kariya abũbuwan amfãni ne mafi bayyananne. Control hukuma harsashi sanya daga karfe profiles, ta hanyar sanyi-birgima gyare-gyare da kuma fenti magani, tare da mai kyau tasiri juriya da kuma wuta yi, iya yadda ya kamata kare na ciki kayan aikin lantarki daga waje yanayi, dace da masana'antu samar da sauran hadaddun aiki yanayi.

Ana amfani da sabon harsashi na baturi mafi yawa a cikin bayanan martaba na aluminum, duka masu nauyi, ƙarfin zafi da juriya na lalata, ba wai kawai zai iya fitar da zafi da sauri ta hanyar aikin baturi ba, har ma don kare lafiyar baturi, don tsawaita rayuwar sabis.

Kammalawa

A taƙaice, bayanan martaba na aluminum sun yi fice a cikin nauyi mai sauƙi, gyare-gyare, da juriya na tsawon lokaci, yayin da bayanan ƙarfe suka fito don ƙarfin ƙarfi, tsauri, da ƙimar farashi a cikin yanayin aiki mai nauyi. Fahimtar waɗannan bambance-bambance yana ba ku damar daidaita zaɓin kayan aiki tare da manufofin aikin, daidaita aiki, farashi, da dorewa ba tare da matsala ba.
Bayanan martaba na Aluminum da ƙarfe sune kayan tushe guda biyu a cikin gini, masana'antu, da sufuri, kowane aikin siffa mai ƙarfi daban-daban. Wannan labarin ya rushe ainihin bambance-bambancen su - daga kayan aiki da matakai zuwa farashi da dorewa - don taimaka muku yin zaɓin da aka sani don takamaiman aikace-aikacenku.

Menene Bayanan Bayanan Aluminum

Bayanan martaba na Aluminum sassa ne na tsarin ƙarfe tare da ƙayyadaddun sifofin giciye waɗanda aka yi daga aluminium mai tsafta ko alumini ta hanyar simintin gyare-gyare, extrusion, jiyya na ƙasa da aiki na gaba. Babban tsari shine gyare-gyaren extrusion mai zafi, tsari wanda ke ba shi fa'ida ta musamman na kasancewa mai nauyi da sauƙin keɓancewa.

Ana samar da bayanan martaba na aluminum zuwa matakai uku masu mahimmanci, tare da tsari mai tsabta da kuma mayar da hankali kan mahimman abubuwan da aka samar. Na farko shi ne matakin simintin gyare-gyare, inda aka narkar da danyen aluminum gami da allura a cikin wani madauwari mold, sa'an nan kuma sanyaya don samar da wani simintin ingot (wanda aka fi sani da "aluminum mashaya") don tabbatar da iri iri na albarkatun kasa a shirye-shiryen na gaba extrusion.

Na gaba ya zo da core extrusion mataki, inda ingot aka mai tsanani zuwa wani thermoplastic jihar da kuma sanya shi a cikin wani extruder, inda shi ne extruded ta cikin mutuwa ramukan mutuwa na musamman mutu a karkashin babban matsa lamba don samar da ake so giciye-section siffar. Za'a iya tsara mutun don ya zama mai ƙarfi, mai zurfi ko siffa bisa ga buƙatun, kuma tsawon bayanin martaba ɗaya zai iya kaiwa zuwa dubun mita, yana ba da sassauci don ƙananan gyare-gyaren tsari.

A ƙarshe, akwai mataki bayan aiwatarwa, inda aka sanyaya bayanan da aka fitar da su kuma a daidaita su don tabbatar da daidaito, sa'an nan kuma a yi amfani da zafi ta hanyar tsufa don inganta ƙarfi, kuma a ƙarshe an yi amfani da su don cire ƙazanta da kuma samar da wani Layer na kariya don tabbatar da juriya na lalata da kayan ado, sa'an nan kuma an yanke samfurin da aka gama zuwa girman kuma a shirye don amfani da shi kamar yadda ake bukata.

Menene Bayanan Karfe

Bayanan martaba na karfe membobi ne na tsarin ƙarfe tare da takamaiman sifofin giciye waɗanda aka yi daga karfe azaman albarkatun ƙasa ta hanyar mirgina mai zafi da sauran matakai. Babban fa'idodin su shine babban ƙarfi da ƙarfi mai ƙarfi, yana sa su dace da sifofi masu nauyi da mambobi masu ɗaukar nauyi.

Samar da bayanan martaba na karfe yana mamaye tsarin juyawa mai zafi, kuma ainihin tsari ya kasu kashi biyar matakai masu mahimmanci. Na farko shi ne shirye-shiryen albarkatun kasa, galibi ana amfani da nau'ikan tarkace daban-daban azaman albarkatun ƙasa don rage farashin samarwa da daidaitawa da buƙatun kayan.

Daga baya ya shiga matakin narkewa, tarkace a cikin tanderun, bayan zafi mai zafi don cire ƙazanta, don shimfiɗa harsashin sarrafawa na gaba. Na gaba shine matakin simintin, inda aka jefa karfen a cikin billet ta hanyar injin ci gaba da yin simintin kuma a yanke shi zuwa tsayin dama.

Matakin birgima shine jigon gyare-gyare, bayan an riga an gama dumama billet ɗin zuwa babban zafin jiki, ana mirgina shi a cikin injin niƙa ta hanyar wucewa da yawa don samar da sifar ɓangaren giciye. Mataki na ƙarshe shine mataki na ƙarshe, inda aka gyara sashin da aka yi birgima, yanke tsawon kuma ya ƙare don kammala aikin samarwa, tabbatar da cewa samfurin ya dace da bukatun shigarwa da amfani.

Mabuɗin Bambanci Tsakanin Bayanan Aluminum da Karfe

Bambance-bambance a cikin kayan aiki da kaddarorin jiki

Yawan yawa

The yawa na aluminum profiles ne kawai game da daya bisa uku na na karfe profiles, da kuma wannan bambanci kai tsaye kayyade cewa nauyin aluminum profiles ne da yawa haske fiye da na karfe, wanda ba kawai muhimmanci rage overall nauyi na tsarin, amma kuma rage makamashi amfani da halin kaka a lokacin sufuri, da kuma sa shigarwa sauki da kuma mafi dace a cikin yanayi inda akwai rashin manyan sikelin dagawa kayan aiki ko aiki a high tsawo.

Ƙarfi

Ƙarfin bayanan martaba na aluminum na yau da kullun yana ƙasa da na ƙarfe na yau da kullun, amma ƙayyadaddun ƙarfi (rabo na ƙarfi zuwa yawa) na bayanan martaba na aluminum ya fi fa'ida, yana kaiwa sau 2-3 na ƙarfe, wanda ke nufin cewa a cikin bin yanayin yanayin aikace-aikacen mara nauyi, bayanan martaba na aluminum na iya samun isasshen ƙarfin tsarin tare da nauyi mai nauyi don cika bukatun amfani. Ƙarƙashin ƙarfin ƙarfi, a gefe guda, suna da kyakkyawan ƙarfi, masu sassauƙa da ƙarfi, suna mai da su ainihin kayan tallafi don sassa masu nauyi.

Modulus na Elasticity

Modules na elasticity na karfe yana da kusan sau 3 na aluminum. A ƙarƙashin nauyin guda ɗaya, nakasar bayanan bayanan ƙarfe ya fi ƙanƙanta kuma tsarin tsarin ya fi ƙarfi, wanda ya fi dacewa da yanayin yanayi tare da buƙatu masu ƙarfi don kwanciyar hankali. Dangane da yanayin yanayin zafi, bayanan martaba na aluminum sun fi ƙarfin zafi sau 4.5 fiye da karfe, kuma suna da kyakkyawan yanayin zafi mai zafi, wanda ya sa su dace da kayan lantarki, radiators, da sauran aikace-aikacen da ke buƙatar saurin zafi.

Coefficient na thermal fadadawa

Matsakaicin haɓakar haɓakar thermal na aluminum shine sau biyu na ƙarfe. A cikin yanayin zafi mai zafi, nakasar bayanan martabar aluminum ya fi girma, don haka idan aka yi amfani da su a cikin irin wannan yanayi, ana buƙatar gyare-gyaren gyare-gyare na musamman don ɓata tasirin lalacewa, don kauce wa rinjayar aikin gaba ɗaya.

Anti-lalata

Aluminum profile surface iya ta halitta samar da wani Layer na oxidized m film, ba tare da ƙarin kariya iya tsayayya zafi, gishiri fesa da sauran muhalli yashwa, dogon lokacin da waje amfani ba sauki a lalace; da bayanan martaba na karfe idan babu maganin kariya, mai sauqi ga tsatsa da lalata, dole ne a yi galvanized, fentin da sauran hanyoyin shafi don kariya, don tsawaita rayuwar sabis.

Gudanarwa

Bayanan martaba na aluminum suna da kyakkyawan ingancin wutar lantarki, ana iya amfani da su don bututun bas da sauran al'amuran gudanarwa; Bayanan martaba na karfe suna da ƙarancin ƙarancin wutar lantarki, ba don irin waɗannan aikace-aikacen ba.

ProductionProceDmagana a cikinDethClalata

Aluminum profile core forming tsari ne zafi extrusion, karfe profiles ne yafi zafi mirgina tsari, wannan muhimmanci bambanci take kaiwa zuwa biyu a cikin sassauci na gyare-gyare da kuma samar da adaptability ne sosai daban-daban.

zafi extrusion naAaluminumProfiles

A samar kawai bukatar canza mold, iya samar da m, m, siffa da sauran iri hadaddun giciye-sashe kayayyakin, guda sa na mold kudin ne in mun gwada low kuma m maye, ko da kananan tsari gyare-gyare kuma yana da tattalin arziki yiwuwa, iya sauri amsa ga keɓaɓɓen bukatun.

ZafiRolling naSkarfeProfiles

Dace da samar da in mun gwada da sauki giciye-section siffar samfurin, ko da yake da taro samar da high dace, kudin kula, amma da high kudin na yi kyawon tsayuwa, da canji tsari ne hadaddun, dogon gyare-gyare sake zagayowar, kananan tsari gyare-gyare na tattalin arziki ba shi da kyau, mafi dace da standardization, manyan-sikelin samar da bukatun.

Tsara zafin jiki: The extrusion zafin jiki na aluminum profiles ne da yawa m fiye da mirgina zafin jiki na karfe profiles, wanda ya sa da makamashi amfani a cikin samar da tsari na aluminum profiles ne kawai game da daya bisa biyar na na karfe, wanda shi ne ba kawai fiye a cikin layi tare da bukatun na kare muhalli, amma kuma rage yawan aiki halin kaka.

GirmaAdaidaito

Kuskuren giciye da kuskuren madaidaiciyar bayanan martaba na aluminum sun fi ƙanƙanta, ana iya shigar da samfurin da aka gama tare da madaidaicin madaidaici, kuma za'a iya haɗuwa kai tsaye ba tare da ƙarin gyare-gyaren aiki ba; yayin da ma'auni daidaitattun bayanan bayanan karfe mai zafi yana da ƙananan ƙananan, ƙarancin yanayin ya fi girma, kuma idan kuna buƙatar samfurin madaidaici, kuna buƙatar amfani da tsarin mirgina sanyi, wanda zai haifar da haɓakar haɓakar farashi.

SurfaceTmaida hankaliProce

Bayanan martaba na aluminum suna da ƙarin zaɓuɓɓuka, anodic oxidation, foda shafi, electrophoresis da sauran balagagge matakai, wanda ba zai iya kawai inganta anti-lalata yi, amma kuma cimma wani iri-iri na launuka da laushi, mafi ado; bayanin martaba na ƙarfe na saman jiyya na galvanizing mai zafi-tsoma, fesa zanen shine babban tsari shine in mun gwada da guda ɗaya, zaɓin launuka yana iyakance, da ainihin manufar mayar da hankali kan kariyar lalata.

ProductionCycle

Bayanan martaba na Aluminum suna da gajeren zagayowar bayarwa don ƙananan umarni, yawanci kwanaki 7-15 don kammala samarwa da bayarwa, wanda ya fi dacewa da ayyukan gaggawa da buƙatun musamman; Bayanan martaba na karfe suna da tsayin daka don samar da ƙananan umarni, kuma ingantaccen amfani ya fi bayyana a cikin samar da taro, wanda ya fi dacewa da daidaitattun ayyuka tare da buƙatun jadawali.

Bambance-bambancen Tsarin Kuɗi

Farashin Siyan Farko

Farashin naúrar nauyin bayanan martabar aluminum ya fi girma daga bayanan ƙarfe, galibi daga albarkatun ƙasa da farashin sarrafawa; duk da haka, ƙananan halaye na bayanan martaba na aluminum na iya rage yawan sufuri da farashin shigarwa, rage kayan aiki da farashin aiki, a hade, fa'ida ta fa'ida ta farko na ƙananan ƙananan ayyuka na batch.

The albarkatun kasa kudin na karfe profile ne m, farashin da naúrar nauyi ne kawai daya bisa uku zuwa daya-rabi na aluminum profile, domin babban girma, babban giciye-sashe na aikin, na farko sayan kudin fa'idar ne fice, amma saboda da ya fi girma nauyi, da harkokin sufuri tsari bukatar ɗaukar mafi girma makamashi amfani da farashi, shigarwa kuma yana bukatar karin aiki da nauyi kayan aiki don yin aiki tare da farko m farashin da aluminum profile.

Dogon lokaciUseCost

Amfanin bayanan martaba na aluminum sun ma fi mahimmanci. Kyakkyawan juriya na lalata yana kawar da buƙatar kulawa akai-akai, kuma yanayin rayuwar sa na waje zai iya wucewa har zuwa shekaru 15-25, lokacin da ainihin babu buƙatar saka hannun jari a ƙarin ƙimar kulawa.

Bayanan martaba na karfe, a gefe guda, suna buƙatar dubawa na yau da kullum da kuma sake yin amfani da suturar rigakafin lalata, yawanci a kowace shekara 2-3, wanda ke haifar da ƙarin farashin kulawa a cikin dogon lokaci, kuma yana iya haifar da lalacewa da lalacewa saboda rashin kulawa da rashin lokaci, don haka ya shafi rayuwar sabis.

Sake yin amfani da suValiyu

Matsakaicin sake yin amfani da bayanan martaba na aluminum ya kai kashi 99%, yawan kuzarin sake amfani da shi shine kawai 5% na abin da aka samar na asali, kuma babu wani gagarumin raguwar aiki bayan sake yin amfani da shi, don haka ƙimar sake yin amfani da ita ta fi girma;

Bayanan martaba na ƙarfe suna da ƙimar sake yin amfani da su kusan kashi 95%, amma tsarin sake yin amfani da shi yana buƙatar cire kayan datti da ƙazanta, wanda tsari ne mai rikitarwa kuma yana da ƙarancin sake amfani da bayanan martabar aluminum.

Banbancin Muhalli da Dorewa

ProductionEkuzariCzato

Bayanan martaba na aluminum suna cinye ƙarin makamashi a cikin matakan lantarki na aluminum idan an yi amfani da kayan aiki na farko, amma aluminum da aka sake yin amfani da su yana cinye kawai 5% na makamashin da aka yi amfani da shi a cikin samar da aluminum na farko;

Bayanan martaba na ƙarfe suna cinye ƙarancin ƙarfi a samarwa na farko fiye da aluminum na farko, amma ƙarfen da aka sake fa'ida yana cin makamashi fiye da sake sarrafa aluminum. A hade tare, amfani da makamashi na bayanan martaba na aluminum ya fi dacewa da muhalli lokacin da ake amfani da albarkatun da aka sake yin fa'ida a cikin dogon lokaci.

Fitar Carbon

Fitar da iskar carbon daga farkon samar da bayanan martaba na aluminium ya fi girma, amma iskar carbon da aka sake sarrafa su kusan kashi 5% ne kawai na na aluminium na farko, kuma yanayin yanayin martabar aluminum mai nauyi yana rage fitar da iskar carbon na tsarin sufuri. Don irin wannan ƙarfin, nauyin sufuri na bayanan martaba na aluminum ya ninka sau uku na karfe, wanda ya rage mahimmancin sawun carbon na tsarin sufuri;

Bayanan martaba na ƙarfe suna da ƙananan hayaƙin carbon daga samarwa na farko fiye da aluminum na farko, amma ƙarfe da aka sake yin fa'ida yana da hayaƙin carbon mafi girma fiye da sake fa'idar aluminum, kuma nauyinsa mafi nauyi yana haifar da haɓakar iskar carbon.

Sake yin amfani da suRci

Dukansu abubuwa ne da za a iya sake yin amfani da su sosai kuma suna cikin layi tare da haɓaka tattalin arzikin madauwari. Bayanan martaba na Aluminum suna da tsarin sake yin amfani da sauƙi, wanda ba sa buƙatar magani mai mahimmanci na ƙazanta da sutura, kuma za'a iya sake yin amfani da su har abada tare da aikin barga;

Bayanan martaba na ƙarfe suna buƙatar magance rufin ƙasa da ƙazanta yayin sake yin amfani da su, wanda tsari ne mai wahala. Bayan sake yin amfani da su, aikin bayanan martaba na ƙarfe ya ɗan ragu kaɗan, amma har yanzu suna da ƙimar sake amfani da su.

Yadda Bambance-Bambance ke Shafe Ayyuka a cikin Al'amuran gama-gari

Gine-gine da Tsarin Gine-gine

Bayanan martaba na aluminum sune mafi kyawun zaɓi don yanayin facade marasa ɗaukar nauyi kamar ginin bangon labule, taga da firam ɗin ƙofa. Godiya ga kaddarorin masu nauyi na aluminum, nauyin bangon labule guda ɗaya yana raguwa sosai. Idan aka kwatanta da mafita na bayanin karfe, raguwar nauyi ya fi 60%. Wannan yana rage mataccen nauyin ginin gaba ɗaya da matsi mai ɗaukar nauyi akan babban tsarin.

A lokaci guda kuma, ta hanyar ƙwararrun ƙwararrun jiyya, bayanan martaba na aluminum sun yi nasarar tsayayya da haskoki mai ƙarfi na UV da iska da ruwan sama. Bayan shekaru masu yawa na amfani, har yanzu babu wani lalacewa da ke gani kuma ba a buƙatar ƙarin kulawa. Farashin amfani na dogon lokaci yana da ƙasa sosai.

Amfanin bayanan martaba na karfe ba za a iya maye gurbinsu ba a yanayin yanayin ɗaukar kaya kamar firam ɗin shuka, gadoji da manyan sassa. Misali, firam mai ɗaukar nauyi na injina mai nauyi an gina shi da bayanan ƙarfe. Tare da tsawon mita 30, har yanzu yana iya ɗaukar kayan aiki masu nauyi da kayan samarwa.

Farashinsa na farko shine kawai kusan kashi ɗaya bisa uku na bayani na bayanin martaba na aluminum, cikakke cika babban ƙarfi, babban ƙarfin amfani da buƙata. Idan an yi amfani da bayanan martaba na aluminum, ba wai kawai yana buƙatar yin amfani da kayan aiki masu ƙarfi ba wanda ke haifar da haɓakar farashi mai yawa, amma kuma zai yi wuya a tabbatar da kwanciyar hankali.

SufuriEkayan aiki

Sabuwar filin motar makamashi shine ainihin yanayin aikace-aikacen fa'idar fa'idar aluminium mai nauyi. Ɗauki Tesla Model 3 a matsayin misali, ƙirar jikin sa an yi shi da bayanan martaba na aluminum, wanda ke rage nauyi da kusan 30% idan aka kwatanta da jikin karfe na gargajiya, kuma kai tsaye yana kawo tasiri mai mahimmanci na 15% karuwa a nisan miloli; a halin yanzu, da hadedde extruded firam tsarin kuma kara habaka da torsional rigidity da aminci yi na jiki.

A halin yanzu, ainihin abubuwan da ke cikin aminci kamar chassis na mota da katako na karo har yanzu ana yin su da ƙarfe mai ƙarfi, suna amfani da ƙaƙƙarfan ƙarfinsa da halayen juriya don tabbatar da amincin tuƙi.

A fannin sufurin jirgin kasa, firam ɗin manyan motocin sufurin jirgin ƙasa kuma suna ɗaukar bayanan martaba na aluminum a cikin adadi mai yawa, wanda ke rage nauyi da fiye da 40% idan aka kwatanta da firam ɗin ƙarfe, yadda ya kamata yana rage yawan kuzarin jigilar jirgin ƙasa, kuma yana inganta ingantaccen aiki. A lokaci guda kuma, ta hanyar ƙwararrun tsarin jiyya na ƙwararru, bayanin martaba na aluminum na iya tsayayya da yashwar iska, yashi da ruwan sama tare da waƙa, kuma rayuwar sabis ɗin ta har zuwa shekaru 30, wanda ya cika cikakkiyar buƙatun amfani na dogon lokaci na sufuri na dogo.

Tsarin tallafi na waƙa da gadoji da sauran sassa masu ɗaukar nauyi har yanzu ana yin su ne da bayanan martaba na ƙarfe don tabbatar da kwanciyar hankali mai ɗaukar nauyi da amincin tsari.

Masana'antuMachinery daAaiki

A cikin firam ɗin layin samarwa mai sarrafa kansa, fa'idar modularity na bayanan martaba na aluminum ya shahara sosai. Layin samar da SMT na masana'antar lantarki yana amfani da bayanan martaba na aluminum don gina firam, kuma tare da ƙirar ƙirarsa ta musamman, zai iya fahimtar haɗuwa da sauri da daidaitawa mai sauƙi, tare da zagayowar taron kawai kashi ɗaya bisa uku na na firam ɗin ƙarfe, kuma ana iya sake daidaita shi a kowane lokaci bisa ga buƙatar samarwa, kuma ana iya daidaita shi zuwa matakai daban-daban na samarwa da buƙatun shigarwa na kayan aiki.

A cikin canji na baya, wahalar sarrafa na biyu na bayanin martabar aluminum ba shi da ƙasa, kuma ana iya yanke shi, hakowa kuma a raba shi kai tsaye, wanda ke rage farashin canji da sake zagayowar.

Bayanan martaba na ƙarfe sune abubuwan da aka fi so don tushen kayan aikin injin nauyi, firam ɗin latsa da sauran al'amuran da ke buƙatar tsayin daka da kwanciyar hankali. A tushe na nauyi inji kayan aiki rungumi dabi'ar karfe profile waldi tsarin, tare da high rigidity da low nakasawa halaye, yadda ya kamata tabbatar da machining daidaito na inji kayan aiki, da kuma bayan tsufa jiyya don kawar da walda danniya, da sabis rayuwa zai iya kai shekaru 20, wanda cikakken ya gana da high-tsanani amfani da bukatun na masana'antu samar.

A cikin yanayin hawan hoto, tashoshin wutar lantarki na tushen ƙasa galibi suna amfani da bayanan martaba na aluminum, idan aka kwatanta da raguwar nauyin ƙarfe na ƙarfe fiye da 50%, ba a buƙatar shigar da manyan kayan ɗagawa ba, ana rage farashin aiki da 40%, kuma babu buƙatar ƙarin kulawa a cikin yanayin waje, yin amfani da dogon lokaci mai ƙarancin farashi.

Don tashoshin wutar lantarki na photovoltaic na teku, ana amfani da bayanan martaba na ƙarfe na musamman saboda mummunan yanayi mai lalata. Kodayake farashin ya fi na bayanan martaba na aluminum, za su iya saduwa da buƙatun don amfani da su a cikin wurare masu lalata.

Kayan lantarki daThermalMrashin lafiya

A cikin yanayin ɓarkewar zafi na kayan aikin lantarki, fa'idar haɓakar zafin jiki na bayanan martabar aluminum ya sa ya zama abin da aka fi so. Wayoyin hannu, kwamfutoci da sauran kayayyakin lantarki, wuraren zafin zafi galibi ana yin su ne da bayanan martaba na aluminum, kyakkyawan yanayin zafinsa na iya saurin kashe zafin da zafin da ke fitarwa ke haifarwa, ingancin zafin rana ya ninka sau 3 fiye da na ma'aunin zafi na karfe, wanda ke ba da kariya ga barga aikin na'urar lantarki don guje wa zafi mai zafi wanda ke haifar da lalacewa ko lalacewa.

Masana'antu kula da hukuma harsashi da sauran al'amuran, karfe profile kariya abũbuwan amfãni ne mafi bayyananne. Control hukuma harsashi sanya daga karfe profiles, ta hanyar sanyi-birgima gyare-gyare da kuma fenti magani, tare da mai kyau tasiri juriya da kuma wuta yi, iya yadda ya kamata kare na ciki kayan aikin lantarki daga waje yanayi, dace da masana'antu samar da sauran hadaddun aiki yanayi.

Ana amfani da sabon harsashi na baturi mafi yawa a cikin bayanan martaba na aluminum, duka masu nauyi, ƙarfin zafi da juriya na lalata, ba wai kawai zai iya fitar da zafi da sauri ta hanyar aikin baturi ba, har ma don kare lafiyar baturi, don tsawaita rayuwar sabis.

Kammalawa

A taƙaice, bayanan martaba na aluminum sun yi fice a cikin nauyi mai sauƙi, gyare-gyare, da juriya na tsawon lokaci, yayin da bayanan ƙarfe suka fito don ƙarfin ƙarfi, tsauri, da ƙimar farashi a cikin yanayin aiki mai nauyi. Fahimtar waɗannan bambance-bambance yana ba ku damar daidaita zaɓin kayan aiki tare da manufofin aikin, daidaita aiki, farashi, da dorewa ba tare da matsala ba.